Combines Flashcards

1
Q

What basic functions are the same on both a conventional and a rotory combine?

A

Every function except for threshing and seperation are essentially the same on both the conventional and the rotory combine.

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2
Q

What are the seven basic functions of a combine?

A

1) cutting and feeding 2)Threshing 3)Seperation 4)Cleaning 5)Grain handling 6)Residue Management 7)Data collection.

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3
Q

What are the seven basic functions of a combine?

A

1) cutting and feeding 2)Threshing 3)Seperation 4)Cleaning 5)Grain handling 6)Residue Management 7)Data collection.

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4
Q

What basic functions are the same on both a conventional and a rotory combine?

A

Every function except for threshing and seperation are essentially the same on both the conventional and the rotory combine.

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5
Q

In which direction are feeder chains installed?

A

With the more aggressive side pulling crop into the combine.

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6
Q

at what capacity will a combine operate at its full efficiency?

A

When the combine is at full capacity it will operate at the highest efficiency.

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7
Q

how far off the ground should pickup header belts be positioned?

A

Approximately 1 inch.

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8
Q

The table of a header should be set how high off the ground and have what tilt?

A

The header table should be set about 14 inches from the ground and should be level.

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9
Q

operating a feeder chain too fast will have what effect on the feeding of the crop into the combine?

A

It will tend to pull the crop mat apart which will cause problems such as back feeding or will damage the crop.

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10
Q

What are the three adjustments that are made to a header auger to ensure it feeds crop into the combine optimally?

A

1)floor clearance 2)Stripper clearance 3)Finger timing

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11
Q

What should auger finger timing be adjusted to?

A

The fingers should be fully retracted at 3 0 clock and fully extended at 9 o clock

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12
Q

How should the reel finger timing be adjusted?

A

The fingers should be adjusted to enter the crop parrallell to the stem. Sweep back and leave the crop parralell.

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13
Q

What should the reel speed be set to for optimal performance?

A

Reel speed should be set to about 10 % above ground speed. This should provide slight seperation from the crop in front of it as it is fed into the header without causing damage to the head of the plant.

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14
Q

What are the two styles of rock traps found on modern combines?

A

mechanical beater style or electronic.

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15
Q

What is a ‘rock retarder drum’ referring to?

A

Some combines utilize a special front drum on the feeder house to inhibit rocks from entering the combine.

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16
Q

What is cracked or damaged grain reffered to as?

A

Dockage

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17
Q

how is the threshing element positioned in a conventional combine?

A

perpendicular to the body of the machine.

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18
Q

What can be said about the dimension of the feeder house on a conventional combine as compared to the dimesion of the rotor?

A

The dimension of the feeder house must be the same width as the dimension of the rotor to ensure proper crop flow through the threshing element.

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19
Q

Where are the two major threshing events in a conventional combine?

A

The initial impact of the rasp bar on the crop as it enters the threshing area and the compression and acceleration of the crop over the concave as it moves through the threshing area.

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20
Q

What two adjustments to a threshing element are crutial to ensure proper threshing?

A

Rotor speed and concave clearance.

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21
Q

What two functions does a concave perform?

A

Threshing and seperation

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22
Q

What is being reffered to with the term ‘pinch pont’?

A

The relationship between the cylinder and the concave not being completely parrallel. The concave clearance decreases as the crop is moved through the threshing element. This creates the so called pinch point which increases the compression on the crop and therefore allows for complete and effecient threshing.

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23
Q

What are the effects of setting concave clearance too tight?

A

Damage to the grain, increased horsepower, straw damage, increased wear of the concaves, and allow the combine to become plugged more easilly.

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24
Q

In terms of seperation what can the effect be of running the cylinder to slowly?

A

It can allow eccessive amounts of straw to fall into the cleaning system which will overload it and therefore allow it to end up in the grain tank with the cleaned grain.

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25
Q

At what point in the conventional combine does the crop finish being accellerated and slow down?

A

After the threshing is complete the crop slows down in the seperation area of the combine. Usually this will be the straw wallkers.

26
Q

What is the function of the airflow that is applied to the crop in the seperation area of a conventional combine?

A

It suspends the crop mat allowing the grain to fall out and enter the cleaning system. This acts to both help the seperation and prevent the crop from enetering the cleaning system with the grain

27
Q

What is the purpose of the straw walkers?

A

The thin the crop mat out and allow the grain that is caught inside of it to fall out and be collected into the cleaning system.

28
Q

On larger machines what effect can running the straw walkers too empty have?

A

They can develop eccessive centrifugal force and wear out prematurely

29
Q

What three things does the cleaning area of a combine use to separate grain from MOG?

A

They use opening size, air blast, and movement.

30
Q

combines have the option of two devices that the grain can fall into after being threshed that will move it to the cleaning system. What are the two devices?

A

auger bed or grain pan.

31
Q

What is the advantage of an auger bed over a grain pan?

A

The auger bed will not allow the material to be pushed to one side if the unit is being operated on a side hill.

32
Q

What is the advantage of a grain pan over an auger bed?

A

The grain pan begins to stratify the layers of grain and MOG to help with the cleaning process while the auger bed tends to stir the material together making it more challenging to clean.

33
Q

At what point on the chaffer is air flow directed to maximize efficiency?

A

The front of the middle third of the sieve.

34
Q

How are the opening of the pre sieve (pre cleaner), chaffer, and sieve different from one another?

A

The pre cleaner and the sieve are set close to one another while the chaffer is set to a larger opening than the sieve.

35
Q

Where does the material that comes off the end of the chaffer end up?

A

This material is moved out of the back of the combine. It can be handled by a chaff spreader in some applications.

36
Q

Where does material that falls off the back of the sieve end up?

A

This material is known as tailings and it is transported to either a rethreshing element or back into the the main threshing element.

37
Q

Overall machine capacity is limited to what aspect of the sieves?

A

Their surface area.

38
Q

The self leveling shoe was introduced to combat what problem?

A

Sidehill operation causing the grain to overload one area of the cleaning system and therefore allowing losses to occur. It levels the cleaning system and ensures that the grain can be sread evenly over the entirety of the sieves and gran pan.

39
Q

In what part of the combine are the yield monitors usually located?

A

In the clean grain elevator or at the top of the clean grain elevator.

40
Q

If the combine utilizes a monitoring only yield system what deos this mean?

A

It contains a yield sensor and a moisture sensor but does not have a gps reciever to link this information to a geological location. Therefore, the information collected will be an average for the entire field and cannot be used to do site specific apllication or seeding.

41
Q

What is the purpose of the rear beater on a conventional combine?

A

It strip the crop off of the cylinder to prevent it from wrapping all the way around.

42
Q

It strip the crop off of the cylinder to prevent it from wrapping all the way around.

What is the purpose of the shield placed behind the rear beater on a conventional combine?

A

They slow the crop down as it enters the seperation system.

43
Q

During the transition from the feeder house to the rotor what has to happen to the flow of crop in a rotary combine?

A

it must turn 90 degrees and accelerate.

44
Q

Why is the transition cone a high wear area of the combine?

A

Because there is a change in crop speed and direction which increases the amount of friction in this area, thus, increasing the wear.

45
Q

Where on a rotary combine is a high percentage of threshing managed where it cannot be on a conventional combine?

A

In the transition cone.

46
Q

Why is the rotary designed combine said to be a gentler threshing option than a conventional.

A

It relies on creating friction to thresh the grain from the head unlike the conventional design that uses the impact of the cylinder as the crop enters the threshing area.

47
Q

What percentage of seperation occurs in the cylinder area of a conventional combine?

A

70-90 percent

48
Q

Any grain that goes over the back of the straw walkers is known as

A

Unrecoverable grain loss.

49
Q

Often times in a conventional combine what component acts as a mechanical rock trap?

A

The cylinder.

50
Q

should concave be adjusted while the unit has crop in it?

A

no as this can damage the adjustment mechanism.

51
Q

What is the purpose of filler plates?

A

The prevent material from be pushed through the concaves to increase the degree of threshing.

52
Q

What is the disadvantage of using filler plates?

A

They allow more material to be diposited on the straw walkers and cleaning system and can cause them to become overloaded.

53
Q

What will the effect on ground speed be when using filler plates and why?

A

Ground speed will be reduced to allow the straw walker and cleaning system enough time to handle the increased volume.

54
Q

What is the purpose of risers or razorbacks on the straw walkers?

A

They help to break up the straw mat and thin it out to allow for increased seperation efficiency

55
Q

What is the purpose of the serrations on the rasp bars?

A

They serve to grab the head of the crop and drag it over the concaves

56
Q

What are the three major functions of the front drum on a combine?

A

Compresses the crop mat, acts as a rock beater, supports the feeder chain.

57
Q

What are some adjustments for dockage?

A

Reduce rotor speed, increase concave clearance, reduce the amount of rethreshing by opening the sieve slightly, check for mechanical problems in the conveyer system

58
Q

What are some adjustments for unthreshed heads in the grain sample?

A

Decrease concave clearance, install de-awning plates, increase rotor speed, close sieve, adjust vanes to keep material in cylinder longer, retarder curtains

59
Q

What are some adjustments for excess staw and MOG in the grain tank?

A

close chaffer, increase fan speed, close sieve, change wind boards, reduce overthreshing and resulting heavy shoe load.

60
Q

What are some adjustments for excessive cleaning system loss?

A

open chaffer, decrease over threshing, decrease fan speed, adjust the shoe

61
Q

What are some adjustments for high seperator loss?

A

Decrease concave clearance, install rotor vanes, install razorbacks, install retarder curtains, increase cylinder RPM, ensure proper ERPM, ensure walkers arent plugged, reduce ground speed,