Brainscape's Knowledge GenomeTM

Browse over 1 million classes created by top students, professors, publishers, and experts.


See full index

CNC Terms 101 > CNC Term Mastery | EAGLE MACHINE INC. > Flashcards

CNC Term Mastery | EAGLE MACHINE INC. Flashcards

You may prefer our related Brainscape-certified flashcards:
Physics 101 flashcards Psychology 101 flashcards Chemistry 101 flashcards Biology 101 flashcards Organic Chemistry 101 flashcards Sociology 101 flashcards
1
Q

What does CNC stand for?

A

CNC: Computer Numerical Control - A system for automating machine tools through software-driven commands to precisely control machining operations.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
2
Q

What is a Mill?

A

A machine tool used for removing material by advancing a cutter into a workpiece, creating flat, curved, or complex shapes.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
3
Q

What is G-Code?

A

A standardized programming language used in CNC to control the movement and operations of machine tools.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
4
Q

What is M-Code?

A

Machine-specific codes in CNC programming used for auxiliary functions like turning coolant on or off.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
5
Q

What is a Toolpath?

A

The programmed trajectory that a cutting tool follows during machining to achieve the desired geometry.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
6
Q

What is a Spindle?

A

The rotating axis in a CNC machine that holds and drives the cutting tool or workpiece.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
7
Q

What is an End Mill?

A

A versatile cutting tool with cutting edges on the sides and tip, commonly used in milling operations.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
8
Q

What is Face Milling?

A

A machining process that uses the face of a cutting tool to create a flat surface.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
9
Q

What is Profile Milling?

A

A process for cutting the outline or shape of a part, either externally or internally.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
10
Q

What is a Workpiece?

A

The raw material that is machined into a desired shape or finished product.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
11
Q

What is Fixturing?

A

The method or device used to secure a workpiece during machining to ensure accuracy and stability.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
12
Q

What does CAD stand for?

A

CAD: Computer-Aided Design - Software for creating 2D and 3D part designs for manufacturing.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
13
Q

What does CAM stand for?

A

CAM: Computer-Aided Manufacturing - Software that converts CAD models into machine instructions for CNC machines.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
14
Q

What is Feed Rate?

A

The speed at which the cutting tool or workpiece moves during machining, typically measured in inches per minute (IPM).

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
15
Q

What does RPM stand for?

A

RPM: Revolutions Per Minute - The rotational speed of the spindle or cutting tool.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
16
Q

What is Chip Load?

A

The thickness of material removed by a cutting tool per cutting edge in one revolution.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
17
Q

What is Tapping?

A

The process of creating internal threads in a pre-drilled hole for screws or bolts.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
18
Q

What is Peck Drilling?

A

A drilling method where the tool is retracted periodically to remove chips and reduce heat.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
19
Q

What is Coolant?

A

A fluid used to reduce heat and friction during machining, improving tool life and surface finish.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
20
Q

What is an Axis in CNC?

A

A direction of movement in CNC machines, typically X, Y, and Z for linear motion, and A, B, and C for rotational.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
21
Q

What is 5-Axis Machining?

A

CNC machining with motion along three linear axes and two rotational axes, enabling complex parts.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
22
Q

What is Tolerance?

A

The allowable variation from specified dimensions in a machined part.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
23
Q

What is a Datum?

A

A reference point or surface used for measurements and machine setup.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
24
Q

What is Backlash?

A

The loss of motion or play between mechanical components in a CNC machine, affecting accuracy.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
25
Q

What is a Stepper Motor?

A

An electric motor that moves in discrete steps, enabling precise control in CNC machines.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
26
Q

What is a Servo Motor?

A

A motor used in CNC machines for high-precision movement with feedback control.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
27
Q

What is a Ball Screw?

A

A device that converts rotational motion into linear motion, used in CNC machines for precision.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
28
Q

What is a Fixture Plate?

A

A flat plate with pre-drilled holes used to secure workpieces and fixturing components.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
29
Q

What is a Tool Holder?

A

A device that secures the cutting tool in the spindle of a CNC machine.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
30
Q

What is a Collet?

A

A clamping device used to hold cutting tools or workpieces in place with high precision.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
31
Q

What is a Drawbar?

A

A mechanical component that holds tool holders in the spindle and allows tool changes.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
32
Q

What is a Linear Rail?

A

A guide system that ensures smooth and accurate linear motion in CNC machines.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
33
Q

What is Flood Coolant?

A

A method of applying coolant by continuously flooding the cutting area.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
34
Q

What is Mist Coolant?

A

A fine mist of coolant sprayed onto the cutting area to reduce heat and friction.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
35
Q

What is Dry Machining?

A

Machining without the use of coolant, relying on tool materials and coatings to dissipate heat.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
36
Q

What is Hard Milling?

A

A machining process for cutting materials that have been heat-treated to high hardness levels.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
37
Q

What is a Soft Jaw?

A

Customizable jaws used in vises or chucks to securely hold irregularly shaped workpieces.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
38
Q

What is a Hard Jaw?

A

Fixed jaws used in chucks or vises to hold workpieces securely during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
39
Q

What is a Vise?

A

A clamping device used to hold a workpiece securely during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
40
Q

What is a CNC Router?

A

A type of CNC machine used for cutting softer materials like wood, plastics, and composites.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
41
Q

What is Plunge Rate?

A

The speed at which a cutting tool moves vertically into the material.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
42
Q

What is Cutting Speed?

A

The speed at which the cutting edge of a tool moves relative to the workpiece, typically measured in surface feet per minute (SFM).

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
43
Q

What is Surface Feet Per Minute (SFM)?

A

The speed of the cutting tool’s surface relative to the material being machined.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
44
Q

What is Climb Milling?

A

A milling method where the cutting tool moves in the same direction as the feed, providing a better surface finish.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
45
Q

What is Conventional Milling?

A

A milling method where the cutting tool moves against the direction of the feed, offering better control for certain materials.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
46
Q

What is Step Over?

A

The distance the cutting tool moves laterally between passes during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
47
Q

What is Depth of Cut?

A

The vertical distance the cutting tool penetrates into the material during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
48
Q

What is Helical Milling?

A

A machining process involving the cutting tool moving in a helical path, often used for hole-making operations.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
49
Q

What is Thread Milling?

A

A machining process for cutting threads using a tool that moves in a helical pattern.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
50
Q

What is Reaming?

A

A process used to enlarge and finish a pre-drilled hole to a precise size and smooth finish.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
51
Q

What is Countersinking?

A

A process for creating a conical hole to allow screws or bolts to sit flush with or below the surface.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
52
Q

What is Counterboring?

A

A process for creating a cylindrical recess to allow a bolt head or fastener to sit flush with the surface.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
53
Q

What is Boring?

A

A machining process used to enlarge an existing hole to achieve greater accuracy or smoothness.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
54
Q

What is Pocketing?

A

A milling operation that removes material from a specified area, creating a cavity or pocket.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
55
Q

What is Slotting?

A

A machining operation used to cut slots or grooves into a workpiece.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
56
Q

What is a Keyway?

A

A slot or groove machined into a workpiece to accommodate a key for rotational alignment.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
57
Q

What is Roughing?

A

A machining process that removes large amounts of material quickly, preparing the workpiece for finishing.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
58
Q

What is Finishing?

A

A machining process that removes minimal material to achieve the final dimensions and surface finish.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
59
Q

What is Chamfering?

A

A process for creating a beveled edge on a workpiece to remove sharp edges or facilitate assembly.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
60
Q

What is Deburring?

A

The process of removing sharp edges or burrs from a machined part to improve safety and functionality.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
61
Q

What is Center Drilling?

A

A drilling operation used to create a pilot hole for accurate positioning of subsequent drilling or machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
62
Q

What is Spot Drilling?

A

A drilling operation used to create a shallow hole that guides the main drill and prevents wandering.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
63
Q

What is a T-Slot Cutter?

A

A specialized cutting tool used to create T-shaped slots in a workpiece, often for fixturing purposes.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
64
Q

What is a Fly Cutter?

A

A single-point cutting tool used for creating flat surfaces during milling operations.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
65
Q

What is a Face Mill Cutter?

A

A multi-insert tool used for high-efficiency face milling operations.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
66
Q

What is an Indexable Insert?

A

A replaceable cutting edge used in tools to minimize downtime and reduce cost.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
67
Q

What is Carbide?

A

A material used for cutting tools, known for its hardness and heat resistance.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
68
Q

What is High-Speed Steel (HSS)?

A

A tool material offering good toughness and wear resistance, commonly used for drills and taps.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
69
Q

What is Cermet?

A

A composite material made of ceramic and metallic components, offering high wear resistance.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
70
Q

What is Ceramic?

A

A non-metallic cutting tool material known for its ability to withstand high temperatures.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
71
Q

What is a Coated Tool?

A

A cutting tool with a protective coating, such as TiN or TiAlN, to enhance performance and tool life.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
72
Q

What is an Uncoated Tool?

A

A cutting tool without protective coatings, suitable for specific machining applications.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
73
Q

What is Tool Life?

A

The duration a cutting tool can perform effectively before requiring replacement.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
74
Q

What is a Cutting Edge?

A

The part of a tool that comes into direct contact with the material being machined.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
75
Q

What is Insert Grade?

A

The classification of cutting tool inserts based on material properties and machining application.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
76
Q

What is Tool Wear?

A

The gradual deterioration of a cutting tool due to friction, heat, and machining forces.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
77
Q

What is Runout?

A

The deviation of a rotating cutting tool from its true axis, affecting machining accuracy.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
78
Q

What is Tool Balancing?

A

The process of ensuring a cutting tool is evenly weighted to minimize vibration and improve accuracy.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
79
Q

What is a Dovetail Cutter?

A

A specialized cutting tool used to create dovetail slots in a workpiece.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
80
Q

What is a Ball End Mill?

A

A cutting tool with a rounded end, used for machining 3D contours and complex surfaces.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
81
Q

What is a Corner Radius Tool?

A

A cutting tool with a rounded edge to reduce stress concentration and improve tool life.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
82
Q

What is an Engraving Tool?

A

A fine cutting tool used for precision marking or engraving on workpieces.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
83
Q

What is Micro Milling?

A

A machining process using very small tools and high precision to produce miniature parts.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
84
Q

What is Ultrasonic Machining?

A

A process using high-frequency vibrations to remove material with abrasive particles.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
85
Q

What is High-Speed Machining?

A

A machining process that uses high cutting speeds and light depths of cut for efficiency.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
86
Q

What is Adaptive Machining?

A

A strategy where the toolpath dynamically adjusts based on material conditions or feedback.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
87
Q

What is Dynamic Milling?

A

A high-efficiency milling technique that uses constant cutter engagement for faster machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
88
Q

What is Trochoidal Milling?

A

A machining technique involving a circular toolpath to reduce tool stress and improve efficiency.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
89
Q

What is Circular Interpolation?

A

A CNC motion control method for cutting arcs or circles.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
90
Q

What is Linear Interpolation?

A

A method for moving the cutting tool in a straight line between two points.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
91
Q

What is Machine Zero?

A

The fixed reference point on a CNC machine used for axis calibration.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
92
Q

What is Part Zero?

A

The user-defined reference point on a workpiece used for machining operations.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
93
Q

What is Absolute Programming?

A

A CNC programming mode where all coordinates are referenced from a single fixed point.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
94
Q

What is Incremental Programming?

A

A CNC programming mode where each coordinate is based on the previous position.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
95
Q

What does HSK stand for?

A

HSK: A tool holder interface standard known for its high rigidity and accuracy.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
96
Q

What does BT40 refer to?

A

A widely used tool holder taper standard in CNC milling.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
97
Q

What does ATC stand for?

A

ATC: Automatic Tool Changer - A system that automatically swaps tools in the spindle during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
98
Q

What is Swarf?

A

Chips or shavings produced during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
99
Q

What is Chip Evacuation?

A

The process of removing chips from the cutting area to prevent tool damage and maintain machining efficiency.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
100
Q

What is Overtravel?

A

When a CNC machine axis moves beyond its programmed limit, potentially causing errors or damage.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
101
Q

What is a Fixture?

A

A custom tool or device used to securely hold a workpiece during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
102
Q

What is a Tool Crib?

A

A storage area where cutting tools, tool holders, and other machining accessories are kept.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
103
Q

What is Machine Calibration?

A

The process of checking and adjusting a machine’s accuracy and performance to ensure precision.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
104
Q

What is Cycle Time?

A

The total time required to complete a machining operation or produce a part.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
105
Q

What is Material Removal Rate (MRR)?

A

The volume of material removed per unit of time during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
106
Q

What is Preventive Maintenance?

A

Regularly scheduled maintenance tasks performed to prevent machine failures and downtime.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
107
Q

What is Vibration Dampening?

A

Techniques or devices used to reduce vibrations in CNC machines, improving accuracy and tool life.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
108
Q

What is Back Plot?

A

A feature in CNC software that visualizes the toolpath to ensure accuracy before running the program.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
109
Q

What is a Post Processor?

A

Software that translates CAM output into machine-specific code for CNC execution.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
110
Q

What is a DRO (Digital Readout)?

A

A display system that shows the position of machine axes for manual and CNC operations.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
111
Q

What is a PLC (Programmable Logic Controller)?

A

A device used to control various machine operations, such as tool changes and coolant flow.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
112
Q

What is an Emergency Stop (E-Stop)?

A

A safety feature that immediately halts all machine operations in case of an emergency.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
113
Q

What are Error Codes?

A

Diagnostic messages displayed by CNC machines to indicate issues or malfunctions.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
114
Q

What is a Chip Conveyor?

A

A mechanical system that removes chips and debris from the machine during operation.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
115
Q

What is a Parts Catcher?

A

A device in CNC lathes used to catch and retrieve finished parts from the machine.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
116
Q

What is a Bar Feeder?

A

An accessory that automatically feeds material bars into a CNC lathe for continuous machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
117
Q

What is Live Tooling?

A

A feature in CNC lathes that allows rotating tools, such as drills or end mills, to perform milling and drilling operations.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
118
Q

What is a Y-Axis Lathe?

A

A CNC lathe with an additional Y-axis for off-center machining capabilities.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
119
Q

What is a Multi-Tasking Machine?

A

A CNC machine that combines milling, turning, and other operations into a single setup.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
120
Q

What is a Turn-Mill?

A

A machine capable of performing both turning and milling operations in one setup.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
121
Q

What is a Horizontal Machining Center (HMC)?

A

A CNC milling machine with a horizontally oriented spindle, ideal for heavy workpieces.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
122
Q

What is a Vertical Machining Center (VMC)?

A

A CNC milling machine with a vertically oriented spindle, commonly used for precision machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
123
Q

What is a Bridge Mill?

A

A type of machining center with a large gantry structure for machining large parts.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
124
Q

What is a Double Column Mill?

A

A CNC machine with two vertical columns, offering high rigidity for heavy-duty machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
125
Q

What is a Portal Mill?

A

A type of CNC mill where the cutting tool moves along a gantry, suitable for large-scale machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
126
Q

What is a Tool Presetter?

A

A device used to measure and set cutting tool dimensions before installing them in the machine.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
127
Q

What is a Spindle Nose?

A

The end of the spindle where the tool holder or workpiece is mounted.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
128
Q

What does BT30 refer to?

A

A taper standard for small to medium-sized CNC machine tool holders.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
129
Q

What is Cutter Compensation?

A

A CNC feature that adjusts the toolpath to account for tool radius or diameter.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
130
Q

What is Wear Offset?

A

A parameter used in CNC machines to compensate for tool wear during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
131
Q

What is Fixture Offset?

A

A CNC setting used to adjust the position of the workpiece or fixture relative to the machine’s coordinates.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
132
Q

What is Dynamic Milling?

A

A high-efficiency milling strategy that maintains consistent cutting engagement for faster, more efficient machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
133
Q

What is Ra Value?

A

A measure of surface roughness, indicating the average deviation from a nominal surface.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
134
Q

What is True Position?

A

A GD&T (Geometric Dimensioning and Tolerancing) term describing the exact location of a feature.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
135
Q

What is Flatness?

A

A GD&T term defining how flat a surface must be within specified limits.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
136
Q

What is Parallelism?

A

A GD&T term defining the allowable deviation between two surfaces that should remain parallel.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
137
Q

What is Perpendicularity?

A

A GD&T term defining the allowable deviation for two surfaces that should remain perpendicular.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
138
Q

What is Concentricity?

A

A GD&T term describing the condition where the central axes of two or more features coincide.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
139
Q

What is Cylindricity?

A

A GD&T term defining the allowable deviation from a perfectly cylindrical surface.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
140
Q

What is Datum Shift?

A

The movement or adjustment of the datum reference to accommodate changes in part setup.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
141
Q

What are Carbide Inserts?

A

Replaceable cutting edges made of carbide, commonly used for turning, milling, and drilling.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
142
Q

What is Composite Machining?

A

The process of machining composite materials.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
143
Q

What is the GD&T term defining the allowable deviation for two surfaces that should remain perpendicular?

A

Perpendicularity

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
144
Q

What does concentricity refer to in GD&T?

A

A GD&T term describing the condition where the central axes of two or more features coincide.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
145
Q

What is cylindricity in GD&T?

A

A GD&T term defining the allowable deviation from a perfectly cylindrical surface.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
146
Q

What is datum shift?

A

The movement or adjustment of the datum reference to accommodate changes in part setup.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
147
Q

What are carbide inserts?

A

Replaceable cutting edges made of carbide, commonly used for turning, milling, and drilling.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
148
Q

What is composite machining?

A

The process of machining composite materials like carbon fiber, fiberglass, or Kevlar.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
149
Q

What is smart machining?

A

The integration of sensors and data analytics to optimize machining processes in real-time.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
150
Q

What does spindle load refer to?

A

The amount of force or torque applied to the spindle during machining, often monitored to avoid damage.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
151
Q

What is high-efficiency milling (HEM)?

A

A milling strategy that uses optimized toolpaths and light radial engagement to improve material removal rates and tool life.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
152
Q

What is helical interpolation?

A

A machining method where the tool moves in a spiral pattern, often used for machining holes or threads.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
153
Q

What is cycle time optimization?

A

The process of minimizing machining time while maintaining quality and precision.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
154
Q

What is a machine enclosure?

A

The protective housing surrounding a CNC machine to contain chips, coolant, and noise.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
155
Q

What is a chip breaker?

A

A feature on cutting tools designed to break chips into smaller, more manageable pieces during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
156
Q

What is chip thinning?

A

A cutting strategy that reduces the thickness of chips by optimizing feed rates and tool engagement.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
157
Q

What is tool deflection?

A

The bending or displacement of a cutting tool due to machining forces, which can affect accuracy.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
158
Q

What is part deflection?

A

The bending or deformation of the workpiece under machining forces, often requiring compensation.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
159
Q

What is vibration analysis?

A

The process of monitoring and reducing vibrations during machining to improve surface finish and tool life.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
160
Q

What is resonance in machining?

A

A condition where machine vibrations match the natural frequency of components, causing instability.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
161
Q

What is a safety interlock?

A

A safety feature that prevents machine operation when protective covers or doors are open.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
162
Q

What is a manual pulse generator (MPG)?

A

A handheld device used to manually control CNC machine axes for precise positioning.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
163
Q

What are error logs?

A

Recorded data about machine errors, used for troubleshooting and maintenance.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
164
Q

What is tool change time?

A

The time required to swap one tool for another during a machining cycle.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
165
Q

What is preventive tool maintenance?

A

Regular inspection and care of cutting tools to extend their lifespan and maintain performance.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
166
Q

What is cutting fluid?

A

A liquid applied during machining to reduce friction, cool the tool, and improve surface finish.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
167
Q

What is a dry run?

A

A machine test where the toolpaths are executed without cutting material to ensure program accuracy.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
168
Q

What is fixture alignment?

A

The process of positioning and securing a fixture on the machine to ensure proper machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
169
Q

What are gauge blocks?

A

Precision tools used for calibrating and verifying machine accuracy.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
170
Q

What is a roughness tester?

A

A device used to measure the surface finish of machined parts.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
171
Q

What is hardness testing?

A

The process of determining a material’s resistance to deformation, often using Rockwell or Brinell scales.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
172
Q

What is material toughness?

A

A measure of a material’s ability to absorb energy and resist fracture.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
173
Q

What is ductility?

A

The ability of a material to deform under tensile stress without breaking.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
174
Q

What is heat treatment?

A

A process of heating and cooling materials to alter their physical or mechanical properties.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
175
Q

What is stress relief?

A

A heat treatment process used to reduce internal stresses in a material after machining or welding.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
176
Q

What is cutter engagement?

A

The portion of the tool in contact with the material, which affects cutting forces and heat generation.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
177
Q

What is work offset?

A

A CNC setting used to define the position of the workpiece relative to the machine’s coordinate system.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
178
Q

What is tool offset?

A

A parameter used to adjust the position of the tool relative to the spindle or workpiece.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
179
Q

What is rapid traverse rate?

A

The speed at which the machine moves its axes when not cutting, for fast positioning.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
180
Q

What is error compensation?

A

Adjustments made in CNC programming to correct for machine inaccuracies or environmental factors.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
181
Q

What is spindle speed override?

A

A control feature that allows real-time adjustment of spindle speed during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
182
Q

What is feed rate override?

A

A control feature that allows real-time adjustment of feed rates during machining.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
183
Q

What is part probing?

A

The use of a probe to measure features on a workpiece for setup or quality control.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
184
Q

What is a calibration fixture?

A

A specialized tool used to calibrate CNC machine components for precision.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
185
Q

What is automation integration?

A

The incorporation of robotic systems or conveyors to enhance CNC machine efficiency.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
186
Q

What is lights-out machining?

A

The ability of CNC machines to operate unattended during non-working hours.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
187
Q

What is IoT-enabled CNC?

A

CNC machines connected to the Internet of Things (IoT) for remote monitoring and analytics.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
188
Q

What is predictive maintenance?

A

The use of data and sensors to anticipate and prevent machine failures.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
189
Q

What is CNC simulation software?

A

Software that provides a virtual representation of CNC operations to detect errors before production.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
190
Q

What does GD&T stand for?

A

Geometric Dimensioning and Tolerancing - A standardized system for defining part features and tolerances.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
191
Q

What is profile tolerance in GD&T?

A

A GD&T term defining the allowable deviation of a surface from its designed shape.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
192
Q

What is axis homing?

A

The process of returning CNC machine axes to their home positions for accurate operation.

193
Q

What is a work coordinate system (WCS)?

A

A user-defined coordinate system used for part programming and machining.

194
Q

What is a tool setter?

A

A device used to measure and set tool dimensions for accurate machining.

195
Q

What is spindle orientation?

A

The specific rotational position of the spindle, used for tool changes or certain machining operations.

196
Q

What is circular pocketing?

A

A milling operation to create circular cavities in a workpiece.

197
Q

What is a part program?

A

The complete set of instructions or code used to control a CNC machine for a specific job.

198
Q

What is a subprogram?

A

A smaller, reusable portion of a CNC program that performs a specific task.

199
Q

What is a fixture base?

A

The foundation of a fixture that provides stability and support during machining.

200
Q

What is machine vibration?

A

Oscillations caused by machine components during operation, which can affect accuracy and surface finish.

201
Q

What is a bar puller?

A

A device used in CNC lathes to pull material bars into position for machining.

202
Q

What is material toughness?

A

A material’s ability to absorb energy and deform without fracturing under stress.

203
Q

What is high-feed milling?

A

A cutting strategy with low axial depth of cut but high feed rates for efficient material removal.

204
Q

What is cold working?

A

A process of strengthening materials through deformation at room temperature.

205
Q

What is hot working?

A

A process of shaping materials at high temperatures to improve ductility and reduce hardness.

206
Q

What is toolpath optimization?

A

Adjusting toolpaths to maximize efficiency, accuracy, and tool life.

207
Q

What is an edge finder?

A

A tool used to locate the edges of a workpiece for accurate positioning.

208
Q

What is a fixture locating pin?

A

A pin used to precisely position a workpiece on a fixture for consistent machining.

209
Q

What is modular fixturing?

A

A system of interchangeable fixturing components for flexible and quick setups.

210
Q

What is a rotary table?

A

A device used to rotate a workpiece for machining on multiple faces without resetting.

211
Q

What is indexing?

A

The process of rotating a workpiece or tool to a precise angular position.

212
Q

What is a chip load calculator?

A

A tool or software used to determine the optimal chip load for specific materials and tools.

213
Q

What is stock material?

A

The raw material used for machining parts, such as bars, sheets, or blocks.

214
Q

What is a setup sheet?

A

Documentation outlining the steps, tools, and parameters required for a machining job.

215
Q

What is heat-treated steel?

A

Steel that has undergone heat treatment to improve strength, hardness, or wear resistance.

216
Q

What is hard turning?

A

A machining process performed on hardened materials, typically using ceramic or CBN tools.

217
Q

What is a wear pattern?

A

The specific way a tool wears down during machining, which can indicate proper or improper cutting conditions.

218
Q

What is thread rolling?

A

A cold-forming process to produce threads by displacing material rather than cutting it.

219
Q

What is thread tapping?

A

A machining process for cutting threads inside a pre-drilled hole.

220
Q

What is thread gauging?

A

The process of measuring threads to ensure they meet dimensional and functional requirements.

221
Q

What is insert tooling?

A

Tools that use replaceable inserts, reducing downtime and cost compared to solid tools.

222
Q

What is coolant filtration?

A

The process of removing contaminants from coolant to maintain machining efficiency and prolong tool life.

223
Q

What is a safety shield?

A

A protective barrier that prevents chips and coolant from leaving the machining area.

224
Q

What is an automatic lubrication system?

A

A system that automatically applies lubricant to machine components to reduce wear.

225
Q

What are axis limits?

A

The maximum and minimum travel distances for a machine’s axes, ensuring safe operation.

226
Q

What is a step clamp?

A

A clamp used to secure workpieces on a CNC machine table, often adjustable for height.

227
Q

What is a vacuum chuck?

A

A work-holding device that uses vacuum pressure to secure flat or irregular parts during machining.

228
Q

What is a fixture key?

A

A feature on a fixture used to align it with the machine table for consistent setups.

229
Q

What is a custom macro?

A

A user-defined subprogram in CNC programming used to automate repetitive tasks.

230
Q

What is a gantry mill?

A

A type of large CNC machine where the cutting tool moves along a gantry structure.

231
Q

What is laser calibration?

A

The process of using a laser to measure and adjust a CNC machine’s accuracy.

232
Q

What is shop floor control?

A

Systems used to manage and monitor production activities in a machining facility.

233
Q

What is a horizontal boring mill?

A

A large machine used for boring and machining large, heavy workpieces.

234
Q

What is a CNC lathe?

A

A CNC machine used primarily for turning operations to create cylindrical parts.

235
Q

What is a linear encoder?

A

A device that measures the linear position of a machine axis with high precision.

236
Q

What is a rotary encoder?

A

A sensor that measures rotational motion and position, commonly used for spindles and motors.

237
Q

What is a fulcrum point?

A

The balance point used in leveraging machining forces or in fixturing setups.

238
Q

What is an automatic pallet changer (APC)?

A

A device used to exchange workpieces or fixtures on a CNC machine to reduce downtime.

239
Q

What is feed hold?

A

A machine control feature that temporarily stops the movement of the machine axes without stopping the spindle.

240
Q

What is a work envelope?

A

The maximum area or volume in which a CNC machine can operate.

241
Q

What is a stepper pulley?

A

A pulley used in CNC systems to change speeds by altering the belt position.

242
Q

What is interpolation?

A

The method of moving a CNC machine’s axes simultaneously to create complex shapes.

243
Q

What is an inverse time feed rate?

A

A programming method where feed rate is calculated based on time rather than distance.

244
Q

What is a servo loop?

A

A closed-loop feedback system used in CNC machines to ensure precise motion control.

245
Q

What is a linear actuator?

A

A device that creates linear motion, commonly used in CNC axes.

246
Q

What is a CNC panel?

A

The interface on a CNC machine where operators control and monitor machining processes.

247
Q

What is a chip auger?

A

A screw conveyor used to remove chips from the machining area efficiently.

248
Q

What is contour milling?

A

A machining operation where the tool follows a predefined curved path to create complex shapes.

249
Q

What is through-spindle coolant (TSC)?

A

A system that delivers coolant directly through the spindle to the cutting tool for improved cooling and chip evacuation.

250
Q

What is radial drilling?

A

A drilling method used to create holes along a circular path.

251
Q

What is spherical milling?

A

A machining process used to create spherical shapes or contours.

252
Q

What is a belt drive spindle?

A

A spindle driven by a belt system for transferring rotational power from the motor.

253
Q

What is a direct drive spindle?

A

A spindle directly connected to the motor for improved speed and torque control.

254
Q

What is hybrid machining?

A

A combination of machining processes (e.g., milling and additive manufacturing) in a single machine.

255
Q

What is incremental jogging?

A

A manual control feature that moves CNC axes in small, precise increments.

256
Q

What is an electronic handwheel?

A

A device that allows operators to manually control CNC machine movements for fine adjustments.

257
Q

What is dwell time?

A

A programmed pause in the tool’s movement to allow for specific operations, like cooling or settling.

258
Q

What is auto-leveling?

A

A feature in advanced CNC machines that adjusts the cutting tool to compensate for surface irregularities.

259
Q

What is a datum plane?

A

A reference plane used to define the starting point for machining operations.

260
Q

What is a relief angle?

A

The angle ground on the cutting edge of a tool to reduce friction with the workpiece.

261
Q

What is spindle torque?

A

The rotational force provided by the spindle, critical for heavy machining operations.

262
Q

What is heat-activated fixturing?

A

A fixturing method that uses thermal expansion or adhesives to secure workpieces.

263
Q

What are electrospindles?

A

High-speed spindles powered by integrated electric motors, commonly used for precise machining.

264
Q

What is parallel turning?

A

A lathe operation where multiple tools or spindles work simultaneously on a single part.

265
Q

What is variable pitch tooling?

A

Cutting tools with varying flute or tooth spacing to reduce vibrations during machining.

266
Q

What is high-density workholding?

A

Fixturing that allows multiple parts to be machined in a single setup to improve productivity.

267
Q

What is tool crib management?

A

Software or systems used to track and manage cutting tools and consumables efficiently.

268
Q

What is 3+2 machining?

A

A method of 5-axis machining where three axes are interpolated while the other two are fixed.

269
Q

What are hydrostatic guideways?

A

A type of linear guide system that uses a thin film of fluid to reduce friction and wear.

270
Q

What are machine dampeners?

A

Devices or materials used to reduce machine vibrations during high-precision operations.

271
Q

What is hobbing?

A

A machining process used to create gears or splines by generating cutting motions with a specialized tool.

272
Q

What is face grooving?

A

A machining process used to cut grooves or recesses on the face of a workpiece.

273
Q

What is a sub-spindle?

A

An additional spindle in CNC lathes used for secondary operations or part transfer.

274
Q

What is gantry CNC?

A

A large-format CNC machine where the cutting head moves along a gantry structure for machining large parts.

275
Q

What is a pallet pool?

A

A system of multiple pallets that allow for continuous machining by swapping workpieces automatically.

276
Q

What is laser hardening?

A

A surface-hardening process that uses lasers to heat-treat specific areas of a part.

277
Q

What is electrochemical machining (ECM)?

A

A non-traditional machining process that removes material using electrochemical reactions.

278
Q

What is axis synchronization?

A

The coordination of multiple machine axes to perform simultaneous machining operations.

279
Q

What is laser engraving?

A

A process that uses a focused laser beam to etch patterns or text onto a workpiece.

280
Q

What is thermal displacement compensation?

A

A system that adjusts for thermal expansion in CNC machines to maintain accuracy.

281
Q

What is a linear motor drive?

A

A type of drive system that uses electromagnetic force to move CNC axes without mechanical components.

282
Q

What is pin gauging?

A

A precision measurement technique using calibrated pins to check hole dimensions.

283
Q

What is barstock machining?

A

A machining process using cylindrical raw materials, often in CNC lathes.

284
Q

What is tool runout compensation?

A

Adjustments made in CNC programming to offset deviations in tool rotation.

285
Q

What is multi-layer coating?

A

Advanced coatings applied to cutting tools to improve wear resistance and heat dissipation.

286
Q

What is worm gear machining?

A

A process to create worm gears using specialized cutters and machines.

287
Q

What is nano machining?

A

Ultra-precision machining processes used to achieve sub-micron tolerances and surface finishes.

288
Q

What is a turnkey solution?

A

A fully integrated machining solution delivered ready for immediate use.

289
Q

What is a mill-turn center?

A

A CNC machine that combines milling and turning capabilities.

290
Q

What is wire EDM?

A

Electrical Discharge Machining that uses a thin wire to cut complex profiles.

291
Q

What is sinker EDM?

A

An EDM process where an electrode sinks into the material to form cavities.

292
Q

What is a Swiss lathe?

A

A CNC lathe designed for high-precision machining of small, complex parts.

293
Q

What is Ultra-precision machining?

A

Ultra-precision machining processes used to achieve sub-micron tolerances and surface finishes.

294
Q

What is a Turnkey Solution?

A

A fully integrated machining solution delivered ready for immediate use.

295
Q

What is a Mill-Turn Center?

A

A CNC machine that combines milling and turning capabilities.

296
Q

What is Wire EDM?

A

Electrical Discharge Machining that uses a thin wire to cut complex profiles.

297
Q

What is Sinker EDM?

A

An EDM process where an electrode sinks into the material to form cavities.

298
Q

What is a Swiss Lathe?

A

A CNC lathe designed for high-precision machining of small, complex parts.

299
Q

What is a 4th Axis Rotary Table?

A

An accessory that adds a rotary axis to a 3-axis mill, enabling machining on multiple faces.

300
Q

What is a 5-Axis Trunnion?

A

A CNC configuration where the table tilts and rotates to allow multi-axis machining.

301
Q

What is a Vertical Turning Lathe (VTL)?

A

A CNC lathe designed for large, heavy workpieces with vertical spindles.

302
Q

What is Machine Utilization Rate?

A

The percentage of time a CNC machine is actively running compared to idle.

303
Q

What is Return on Investment (ROI)?

A

The financial benefit gained from purchasing a CNC machine, expressed as a ratio or percentage.

304
Q

What is Payback Period?

A

The time it takes for a CNC machine to generate enough profit to cover its cost.

305
Q

What is Industry 4.0?

A

The integration of smart technologies like IoT, AI, and data analytics in manufacturing.

306
Q

What is Cycle Time Reduction?

A

Strategies used to minimize the time required for machining operations.

307
Q

What is Setup Reduction?

A

Techniques to decrease the time spent preparing a machine for a job.

308
Q

What is Spindle Uptime?

A

The amount of time a spindle is actively machining, a key performance metric for CNC machines.

309
Q

What is CBN (Cubic Boron Nitride)?

A

A superabrasive material used for cutting extremely hard metals.

310
Q

What is PCD (Polycrystalline Diamond)?

A

A cutting tool material ideal for non-ferrous metals and composites.

311
Q

What is Tool Nose Radius?

A

The rounded tip of a cutting tool that affects surface finish and tool strength.

312
Q

What is Chatter?

A

Vibration marks on a machined surface caused by unstable cutting conditions.

313
Q

What is Helix Angle?

A

The angle of a tool’s flutes, affecting chip evacuation and cutting forces.

314
Q

What is Toolholder Taper?

A

The angle or design of a toolholder that secures it in the spindle (e.g., BT, CAT, HSK).

315
Q

What is Coating Thickness?

A

The depth of the protective coating on a cutting tool, affecting tool life and performance.

316
Q

What is a High-Torque Spindle?

A

A spindle designed for heavy-duty machining of tough materials.

317
Q

What are Linear Scales?

A

Precision feedback devices that ensure accurate axis positioning.

318
Q

What is Thermal Stability?

A

A machine’s ability to maintain accuracy despite temperature changes.

319
Q

What is a Probing Cycle?

A

Automated routines using touch probes to measure and align parts.

320
Q

What is High-Pressure Coolant (HPC)?

A

A system that delivers coolant at high pressure to improve chip evacuation and cooling.

321
Q

What is Rigid Tapping?

A

A CNC feature that ensures synchronized movement of the spindle and feed during tapping operations.

322
Q

What are Cobots?

A

Collaborative robots designed to work alongside human operators in machining environments.

323
Q

What is a Pallet Changer?

A

An automated system that swaps workpieces or fixtures, reducing idle time.

324
Q

What is a Robotic Arm?

A

A programmable device used for part handling and machine tending.

325
Q

What is a Flexible Manufacturing System (FMS)?

A

A system that automates material handling and production scheduling across multiple machines.

326
Q

What is Lights-Out Manufacturing?

A

Fully automated production that operates unattended, typically overnight.

327
Q

What is Tool Monitoring?

A

Systems that track tool wear and breakage to optimize performance and prevent downtime.

328
Q

What is NC Code Optimization?

A

Fine-tuning G-code to maximize machine performance and efficiency.

329
Q

What is CAD/CAM Integration?

A

The seamless connection between design (CAD) and manufacturing (CAM) software.

330
Q

What is a Post-Processor?

A

Software that translates CAM data into machine-specific G-code.

331
Q

What is Conversational Programming?

A

A user-friendly programming method available on some CNC machines.

332
Q

What is DNC (Direct Numerical Control)?

A

A system that sends programs directly to multiple CNC machines over a network.

333
Q

What is Cloud-Based CNC Monitoring?

A

Remote monitoring and analysis of machine performance using cloud technologies.

334
Q

What is Capacity Planning?

A

Evaluating a customer’s production needs to recommend the right machine size and features.

335
Q

What are Custom Solutions?

A

CNC configurations tailored to meet specific production requirements.

336
Q

What is Fixture Design Service?

A

Offering design and manufacturing of custom fixtures for specialized jobs.

337
Q

What are Training Packages?

A

Programs offered by CNC dealers to train customers on machine operation and programming.

338
Q

What are Warranty Terms?

A

The scope of repair and maintenance services covered after the sale of a CNC machine.

339
Q

What is Overall Equipment Effectiveness (OEE)?

A

A measure of how efficiently a machine operates, factoring in availability, performance, and quality.

340
Q

What is First Pass Yield?

A

The percentage of parts produced correctly without rework on the first attempt.

341
Q

What is Lean Manufacturing?

A

A production methodology aimed at minimizing waste and maximizing value.

342
Q

What is Scrap Rate?

A

The percentage of parts that fail to meet quality standards and are discarded.

343
Q

What is Capacity Utilization?

A

The percentage of a manufacturing facility’s total production capacity that is actually being used.

344
Q

What is Takt Time?

A

The rate at which products need to be completed to meet customer demand, calculated as available production time divided by customer demand.

345
Q

What is Lead Time?

A

The total time from receiving an order to delivering the final product to the customer.

346
Q

What is Cycle Time?

A

The time required to complete a single unit of production or a specific operation.

347
Q

What is Throughput?

A

The number of units produced by a manufacturing process in a given period.

348
Q

What is First Pass Yield (FPY)?

A

The percentage of units produced correctly without requiring rework or repair on the first attempt.

349
Q

What is Defect Density?

A

The number of defects identified in a product or batch divided by the total number of units inspected.

350
Q

What is Downtime?

A

The time during which a machine or process is not operational due to maintenance, breakdowns, or other issues.

351
Q

What is Mean Time Between Failures (MTBF)?

A

The average time between equipment breakdowns or failures, used to evaluate reliability.

352
Q

What is Mean Time to Repair (MTTR)?

A

The average time required to repair a machine or system and return it to operation.

353
Q

What is Production Rate?

A

The number of units produced per hour or shift.

354
Q

What is Setup Time?

A

The time required to prepare equipment or processes for a new production run.

355
Q

What is Order Fulfillment Rate?

A

The percentage of customer orders that are completed and delivered on time.

356
Q

What is Yield?

A

The percentage of products that meet quality standards out of the total produced.

357
Q

What is Cost Per Unit (CPU)?

A

The total cost of manufacturing divided by the number of units produced.

358
Q

What is Labor Productivity?

A

The output produced per labor hour or employee.

359
Q

What is Energy Consumption per Unit?

A

The amount of energy used to produce one unit of output.

360
Q

What is Work in Progress (WIP)?

A

The number of products or materials currently being worked on within the production process.

361
Q

What is Stock Turnover Ratio?

A

The rate at which inventory is used and replaced over a specific period.

362
Q

What is Planned Downtime Ratio?

A

The percentage of total downtime attributed to scheduled maintenance or activities.

363
Q

What is On-Time Delivery (OTD)?

A

The percentage of orders delivered to customers on or before the promised delivery date.

364
Q

What is Inventory Accuracy?

A

The degree to which the recorded inventory matches the actual physical inventory.

365
Q

What is Changeover Time?

A

The time taken to switch from manufacturing one product to another.

366
Q

What is Product Mix Efficiency?

A

The ability to efficiently produce multiple product variations or SKUs within the same facility.

367
Q

What is Run Time Efficiency?

A

The percentage of time a machine or production line is operational and running at full speed.

368
Q

What is Rework Rate?

A

The percentage of units that require rework or adjustments after initial production.

369
Q

What is Planned vs. Actual Production?

A

A comparison of planned production output to the actual production achieved.

370
Q

What is Safety Incident Rate?

A

The number of safety incidents or near-misses reported per period, often normalized per 1,000 labor hours.

371
Q

What is Cost of Poor Quality (COPQ)?

A

The financial impact of producing defective products, including rework, scrap, and warranty claims.

372
Q

What is Demand Forecast Accuracy?

A

The accuracy of predicting customer demand versus actual demand realized.

373
Q

What is Lot Size Efficiency?

A

The effectiveness of producing in batch sizes that optimize production and minimize waste.

374
Q

What is Equipment Downtime Cost?

A

The financial impact of machine downtime on production and overall revenue.

375
Q

What is Resource Utilization Rate?

A

The percentage of available resources (labor, machines, materials) being used effectively.

376
Q

What is Scheduling Adherence?

A

The percentage of production activities completed on schedule.

377
Q

What is Return on Assets (ROA)?

A

A financial metric indicating how efficiently assets are used to generate profit.

378
Q

What are Quality Escapes?

A

The number of defective products that reach the customer, impacting customer satisfaction.

379
Q

What is Standard Operating Efficiency (SOE)?

A

The percentage of production time used to produce units at the standard rate.

380
Q

What is Overproduction Rate?

A

The percentage of products manufactured beyond customer demand, leading to potential waste.

381
Q

What is Total Cost of Ownership (TCO)?

A

The complete cost of purchasing, operating, and maintaining a CNC machine over its lifetime.

382
Q

What is Payback Analysis?

A

A calculation showing how quickly a customer will recoup their investment in a CNC machine based on increased efficiency and output.

383
Q

What is Capital Equipment Financing?

A

Financing options available for purchasing CNC machines, often involving leases or loans.

384
Q

What is Section 179 Tax Deduction?

A

A tax benefit that allows businesses to deduct the full purchase price of qualifying CNC machines in the year they are purchased.

385
Q

What is Application Engineering?

A

Providing custom solutions tailored to the customer’s specific machining needs.

386
Q

What is a Production Bottleneck?

A

A stage in production where capacity limitations reduce overall throughput.

387
Q

What is Lead Time Reduction?

A

Strategies or machine capabilities that decrease the time required from order to delivery.

388
Q

What is Cost Per Part (CPP)?

A

The total cost to produce a single unit, including material, machine time, and labor.

389
Q

What is Throughput Maximization?

A

Techniques to increase the number of parts produced in a given timeframe.

390
Q

What is Multi-Tasking Machining?

A

CNC machines capable of performing multiple processes (e.g., milling, turning, drilling) in a single setup.

391
Q

What is High-Mix, Low-Volume Production?

A

Manufacturing a variety of parts in small quantities, common in job shops.

392
Q

What is Batch Processing?

A

Producing parts in set quantities or lots to optimize efficiency and minimize setup time.

393
Q

What is Adaptive Machining?

A

A feature that dynamically adjusts cutting parameters based on real-time feedback.

394
Q

What is Rapid Prototyping?

A

Using CNC machines to quickly produce prototypes for design validation and testing.

395
Q

What is Tool Life Monitoring?

A

A feature that tracks tool wear and predicts when replacement or maintenance is needed.

396
Q

What is Aerospace Machining?

A

CNC processes designed for lightweight materials like titanium and aluminum, requiring high precision.

397
Q

What is Medical Device Machining?

A

CNC operations for producing complex, small-scale medical components with stringent tolerances.

398
Q

What is Automotive Machining?

A

High-volume CNC operations for engine components, gears, and drivetrain parts.

399
Q

What is Oil and Gas Machining?

A

Heavy-duty CNC machining for components like valves, pumps, and pipelines.

400
Q

What is Defense Manufacturing?

A

Producing military-grade parts, often requiring compliance with strict government standards.

401
Q

What are Job Shop Solutions?

A

Customizable CNC machine packages aimed at smaller businesses serving diverse industries.

402
Q

What is Machine Flexibility?

A

The ability to switch between different part types or materials quickly.

403
Q

What is Scalability?

A

How CNC machines can grow with a customer’s production needs.

404
Q

What are Uptime Guarantees?

A

Highlighting service agreements or machine reliability to minimize downtime.

405
Q

What is Lifetime Training?

A

Offering free or discounted training for machine operators throughout the lifespan of the CNC machine.

406
Q

What is Warranty Coverage?

A

Explaining parts, labor, and service warranties that come with the CNC machine purchase.

407
Q

What is an Automatic Tool Changer (ATC)?

A

A feature that automatically swaps tools during machining, saving time and labor.

408
Q

What is a Pallet Changing System?

A

A system that allows quick swapping of workpieces to reduce downtime.

409
Q

What is Spindle Power?

A

The motor capacity of the spindle, critical for heavy machining operations.

410
Q

What is Through-Spindle Coolant (TSC)?

A

A system delivering coolant directly through the spindle to the cutting tool.

411
Q

What are Probing Systems?

A

Tools for measuring and setting workpiece positions, improving accuracy and efficiency.

412
Q

What is High-Speed Machining (HSM)?

A

A process that uses higher cutting speeds for improved throughput and reduced heat generation.

413
Q

What is Thermal Compensation?

A

A feature that adjusts for temperature changes to maintain machine accuracy.

414
Q

What are Reduced Setup Times?

A

CNC machines designed for fast, repeatable setups.

415
Q

What is Energy Efficiency?

A

Highlighting CNC machines with lower energy consumption to reduce operational costs.

416
Q

What is Custom Software Integration?

A

Providing CNC software solutions tailored to the customer’s existing systems.

417
Q

What is Service Availability?

A

Emphasizing local technicians or remote troubleshooting capabilities for quick repairs.

418
Q

What is Spare Parts Stocking?

A

Maintaining an inventory of spare parts for fast replacements and minimal downtime.

419
Q

What are Automation Upgrades?

A

Offering options for robotic arms, conveyors, or other automation tools to enhance machine efficiency.

420
Q

What are Customer Testimonials?

A

Sharing success stories of similar businesses that have benefitted from the CNC machine.

421
Q

What are Shop Floor Visits?

A

Visiting customer facilities to assess needs and recommend solutions based on firsthand observations.

422
Q

What are ROI Calculations?

A

Providing detailed cost-benefit analyses tailored to the customer’s specific operations.

423
Q

What are Trial Runs?

A

Offering demo machining of customer parts to showcase machine capabilities.

424
Q

What is On-Site Training?

A

Training operators and engineers at the customer’s facility to ensure smooth operation.

425
Q

What are Flexible Payment Plans?

A

Presenting financing or leasing options that make CNC machines more accessible.

426
Q

What are Aftermarket Sales Opportunities?

A

Promoting additional products like fixturing, toolholders, or cutting tools for enhanced performance.

427
Q

What is Shear Angle?

A

The angle at which material is cut, affecting chip formation and surface finish.

428
Q

What is Helical Flute?

A

Spiral grooves on a cutting tool that enhance chip evacuation and reduce cutting forces.

429
Q

What is Coated Carbide?

A

A cutting tool material combining carbide with a coating, offering enhanced heat resistance and longer tool life.

430
Q

What is an Indexable Drill?

A

A drill with replaceable cutting edges for cost efficiency and flexibility in drilling applications.

431
Q

What is a Form Tool?

A

A specialized cutting tool designed to create a specific shape or contour in a single pass.

432
Q

What is Chip Welding?

A

The adhesion of chips to the cutting edge, often caused by high heat or inadequate lubrication.

433
Q

What is Tool Edge Radius?

A

The curvature at the tool’s cutting edge, influencing chip formation and surface finish.

434
Q

What is a Brazed Tool?

A

A cutting tool with a carbide tip brazed to a steel shank for durability.

435
Q

What is Variable Flute Geometry?

A

Flute designs with varying spacing to reduce chatter during machining.

436
Q

What is a Negative Rake Angle?

A

A cutting tool angle that increases edge strength for machining hard materials.

437
Q

What is Renishaw Probing?

A

A high-precision probing system used for part setup and in-process inspection.

438
Q

What is Full Enclosure?

A

A machine feature that completely encloses the work area to enhance safety and contain chips and coolant.

439
Q

What is a Gear Head Spindle?

A

A spindle with a gear mechanism to provide higher torque for heavy-duty machining.

440
Q

What are Linear Roller Bearings?

A

Bearings that reduce friction and improve motion accuracy in CNC machines.

441
Q

What is Adaptive Feed Control?

A

A system that dynamically adjusts cutting parameters based on real-time feedback.

442
Q

What is an Ake Angle?

A

A cutting tool angle that increases edge strength for machining hard materials.

443
Q

What is a Full Enclosure?

A

A machine feature that completely encloses the work area to enhance safety and contain chips and coolant.

444
Q

What is Adaptive Feed Control?

A

A system that dynamically adjusts feed rates based on cutting conditions to optimize performance.

445
Q

What is Through-Tool Air Blast (TTA)?

A

A system that uses compressed air through the cutting tool for chip evacuation in dry machining.

446
Q

What is Sub-Micron Accuracy?

A

A level of machine precision measured in fractions of a micron, ideal for ultra-precision parts.

447
Q

What is In-Machine Gauging?

A

Measurement systems integrated into the CNC machine for real-time part inspection.

448
Q

What is Constant Surface Speed (CSS)?

A

A feature that maintains consistent cutting speeds as the tool radius changes.

449
Q

What is Hydraulic Workholding?

A

A system that uses hydraulic pressure to secure workpieces with consistent clamping force.

450
Q

What is a Zero-Point Clamping System?

A

A fixturing system that allows rapid and repeatable workpiece setups.

451
Q

What is a Machine Vision System?

A

Cameras and software used to monitor and adjust machining operations automatically.

452
Q

What is an Automated Guided Vehicle (AGV)?

A

A robotic system used to transport materials between CNC machines.

453
Q

What are Swappable Tool Magazines?

A

Additional tool magazines that can be swapped to increase the tool capacity of a machine.

454
Q

What is Pneumatic Workholding?

A

A workholding system that uses air pressure for quick and efficient clamping.

455
Q

What is a Digital Twin?

A

A virtual representation of a CNC machine used for planning, simulation, and monitoring.

456
Q

What is Tool Management Software?

A

Software designed to track and optimize cutting tool usage across multiple machines.

457
Q

What is Autonomous Machine Maintenance?

A

A feature where machines monitor their health and request maintenance automatically.

458
Q

What is a Multi-Pallet System?

A

A system that allows several pallets to be loaded for continuous machining without operator intervention.

459
Q

What is a Cobotic Workcell?

A

A collaborative robotic cell that integrates CNC machines and cobots for shared workflows.

460
Q

What is Simulation-Driven Programming?

A

A CAM feature that simulates toolpaths and predicts potential issues before machining.

461
Q

What is Intelligent Toolpath Planning?

A

Software algorithms that optimize toolpath efficiency and reduce machining time.

462
Q

What is Reverse Post-Processing?

A

A feature that converts G-code back into editable CAM data for modifications.

463
Q

What is Dynamic Nesting?

A

Software for optimizing the arrangement of parts on a sheet or plate to reduce waste.

464
Q

What is Parametric Programming?

A

CNC programming using variables and equations for flexible part creation.

465
Q

What is Custom Macro B?

A

An advanced CNC macro language used for complex automated operations.

466
Q

What is a Graphical Toolpath Editor?

A

A visual tool for modifying toolpaths directly within CAM software.

467
Q

What are Integrated CAD/CAM Systems?

A

A single platform that combines design and manufacturing tools for seamless workflow.

468
Q

What is Cloud-Based CAM?

A

CAM software hosted on the cloud, allowing access and collaboration from multiple locations.

469
Q

What is Collision Detection Software?

A

A simulation tool that predicts and prevents tool or machine collisions.

470
Q

What is a Horizontal Turning Center?

A

A CNC lathe designed for horizontal turning of long or heavy parts.

471
Q

What is a Twin-Spindle Lathe?

A

A CNC lathe with two spindles for machining both sides of a part without manual intervention.

472
Q

What is a Vertical Boring Mill (VBM)?

A

A large machine used for machining oversized parts with vertical spindles.

473
Q

What is a Universal Machining Center?

A

A CNC machine capable of performing both horizontal and vertical machining in a single setup.

474
Q

What is a Hybrid Additive-Subtractive Machine?

A

A CNC machine that combines 3D printing with traditional machining for versatile production.

475
Q

What is a Bridge-Type Mill?

A

A CNC mill with a fixed table and a moving bridge for machining large parts.

476
Q

What is a Travelling Column Mill?

A

A CNC mill where the column moves along the workpiece, suitable for long parts.

477
Q

What is a Mini CNC Mill?

A

A compact CNC mill designed for small-scale parts and prototyping.

478
Q

What is a Gantry-Type CNC Machine?

A

A large CNC machine where the cutting head moves along a gantry for machining large workpieces.

479
Q

What is a Laser-Hybrid CNC?

A

A CNC machine that combines laser cutting with traditional machining for high precision and flexibility.

CNC Terms 101 (5 decks)

Brainscape helps you reach your goals faster, through stronger study habits.
© 2024 Bold Learning Solutions. Terms and Conditions