Chemistry in society- Unit 3 Flashcards
Haber process equation
N2 + H2 = NH3
Ostwald process equation
NH3+H2O+O2=HNO3
Catalyst used in haber process
Iron
Catalyst used In Ostwald process
Platinum
The haber process uses
Gases from the atmosphere
Before you can do the Ostwald process what needs to happen first
The haber process
What is fractional distillation
The seperation of crude oil into fractions according to their boiling points
How many stages is there when manufacturing chemicals
4
Stage 1 of manufacturing chemicals
Research and development
Stage 2 of manufacturing chemicals
Laboratory process
Stage 3 of manufacturing chemicals
Pilot plant
Stage 4 of manufacturing chemicals
Production plant- final stage
How many principles are in the design process
7
Stage 1 of design process
Availablity Of feedstock
Stage 2 of design process
Cost of the feedstock
Stage 3 of design process
Sustainability of feedstock
Stage 4 of design process
Opportunity’s for recycling
Stage 5 of design process
Energy requirements
Stage 6 of design process
Marketability of by-products
Stage 7 of design process
Product yield( or atom economy)
Full design process
Availablilty of feedstock Cost of the feedstock Sustainability of feedstock Opportunity’s for recycling Energy requirements Marketability of by-products Product yield
Batch manufacturing
Advantages- suites for smaller scale production up to 100 tonnes per annum
- good for multistep reactions
Disadvantages- possibilities of contamination from one batch to the next
-filling and emptying takes time during which no Product is made = no money
Continuous manufacturing
Advantages-suites to large scale production up to >1000 tonnes per annum
- suitable for fast single step processes
- more easily controlled via computers
Disadvantages-much higher capital cost before production can begin
- not versatile, can only make 1 product
- not cost effective when run below full capacity
Capital costs
- Research and development
- plant construction
- Buildings
- infrastructures
Fixed costs
Depreciation of plants
Labour
Land purchase or rental
Sales experts
Variable costs
Raw material
Energy bills
Overheads
Efficient waste treatment