Chapter 4- Material Flashcards
What are the requirements of the components for this profession?
Biocompatibility Strength Durability Light weight Ease of fabrication
What are the most common materials used in prosthetics?
Plastics Wood Leather Metal Cloth
When is wood used in prosthetics?
Interior structural shape
Provide shape
What are the properties of wood?
Lightweight Strong Inexpensive Easy to work Consistent texture
What type of wood are usually used for prosthetic knees and shins?
Basswood (linden)
Willow
Poplar wood
How thick is the wood reduced to to reduce weight?
6mm
Which woods are often used for keels in prosthetic feet?
Maple
Hickory
What is leather commonly used for?
Suspension straps
Waist belts
Socket linings
Which type of leather is often used for the suspension straps and waist belts?
“Horsehide”- actually made from cow hide
What types of leather are used for dorsiflexion stops and thigh corsets?
Elk
Calf
Kip
Rawhide
What is cloth often used for?
Prosthetic socks
Waist belts
Straps
Harnesses
What material are prosthetic socks commonly made of?
Wool Cotton Blended with: Nylon Orlon Acrylics Other man made materials
What material is the most common for prosthetic socks?
Wool
What are the characteristics of wool?
Elasticity Cusioning Absorbs moisture Resistance to acids Resistence to shrinkage
What is cotton more commonly used for?
Stockinette
What is the disadvantage of cotton?
Not as good as wool in all desired characteristics
What is the advantage of cotton?
Easier to care for
Less expensive
What is nylon used for?
Prosthetic sheaths Plastic laminations Bushings Suction valves Nylon stockings
What are the main advantages of nylon?
Strength
elasticity
Low coefficient of friction
Nylon prosthetic sheaths are usually used for who?
Transtibial amputees
What type of material is nylon?
A thermoplastic material
What are acrylics?
Thermoplastics
What are acrylics better than, and in what way?
Greater durability and strength than polyester resins
What are the properties of acrylics?
Soft
Durable
Machine Washable
What are the properties of acrylic resin?
High strength
Thinner
Light-weight
Easier adjustment with heat
What is a disadvantage of acrylic resin?
More difficult to use during fabrication
What is polyester resin?
Thermosetting plastic that is commonly used for laminations
What can thermosetting plastics not do?
Heated and reformed after molding without destroying their physical properties
What catalyst is added to polyester resin?
Benzoyl Peroxide catalyst
What is polypropylene usually used for?
Hip joints
Pelvic bands
Knee joints
Lightweight Prostheses
What are the properties of polypropylene?
Opaque white Inexpensive Strong Durable Easy to mold
How can polypropylene be welded?
Hot air or
Nitrogen
What is polyethylene?
Opaque white thermoplastic that looks like polypropylene but feels waxier
What do the properties of polyethylene depend on?
Density of the material
What are the properties of low-density polyethylene (LDPE)?
Very flexible
Easy to heat and mold
What is LDPE used for?
Triceps cuffs
Transradial prostheses
Tongues in plastic thigh corsets
Hip disarticulation socket
High-density polyethylene is more difficult to what?
Modify
What is high-density polyethylene used for?
Bushings in joint mechanisms
What is the advantage of Ultrahigh-molecular weight polyethylene (UHMW)?
Tear resistance
What type of devices is UHMW used for?
Partial hand
Partial foot prostheses
What is polyurethane foam used for?
Cosmetic covers
Rigid structural sections
What is another name for polyurethane?
Urethanes
What are the three broad groups of Urethanes?
Flexible foam
Rigid foam
Elastomers
What are flexible urethane foams used for?
Covers for endoskeletal prostheses
Prosthetic feet
What are rigid polyurethane foams used for?
Knee units
Ankle blocks
Shape to exoskeletal prostheses
What are silicones used for?
Distal end pads in sockets
Air-cushion sockets
Silicone gel inserts
How can silicone be classified?
Fluid
Eastomer
Resin
How is silicone synthesized?
From sand and chemical reactions
Which type of silicone is usually used with prosthetics?
Room-Temperature-Vulcanizing Silicones (RTV)
What are the properties of RTV silicones?
Wide temperature range Repel water Chemically inert Resists weathering High degree of slip Lubricity
What is liquid silicone used for?
Lubrication
Liquid inside hydraulic knees
Parting agent
What types of fiber are used in prosthetics?
Glass
Carbon
What is fiberglass usually used for?
Reinforce polyester resin laminations
Stiffen thin areas
Prevent breakage
What is fiberglass difficult to do?
Finish smoothly
What is the advantage of carbon fiber?
Superior strength and stiffness
What is carbon fiber replacing?
Some metal in componentry
How much strength can carbon fiber provide?
Twice the strength of steel at 1/5th the weight
Which materials does carbon have a superior fatigue resistance of?
Aluminum
Steel
Fiberglass