Chapter 20 Flashcards

1
Q

Inventory

A

COGS is the largest simple expense for a manufacturer or merchandiser

Management of inventory is critical to success

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2
Q

6 Cost Associated with Goods for Sales

A

Managing inventory to increase net income

requires effectively managing cost that fall in these categories: Purchasing, Ordering, Carrying, Stockout, Qty, Shrinkage Costs

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3
Q

Purchasing Cost

A

Cost of goods acquired from suppliers, including incoming freight.

Largest cost category in inventory

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4
Q

Ordering Cost

A

Cost of preparing and issuing P.O., receiving and inspecting the item included in the orders, and matching invoices rec’d, P.O., delivery records to make payments

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5
Q

Carrying Cost

A

Cost that arise while goods are being held in inventory.

These cost include the opportunity cost of the investment tied up in inventory, and cost associated with storage.

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6
Q

Stockout Cost

A

Cost that arise when a company runs out of a particular item for which there is customer demand (stockout).

The company must meet the demand or suffer the cost of not meeting it.

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7
Q

Cost of Quality

A

Cost incurred to prevent and appraise or cost arising as a result of quality issues. Prevention, Appraisal, Internal Failure, and External Failure

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8
Q

Shrinkage Cost

A

Cost that result from theft by outsiders, embezzlement by employees, misclassification and clerical errors.

Measures the difference between cost of inventory on books and cost of physical count

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9
Q

2 Key Inventory Decisions

A

How much to order/make. EOQ help us determine the optimal amount

When to order/make

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10
Q

EOQ Formula

A

square root of (2DP)/C

D-Demand
P- Order or Batch Cost
C-Carrying cost for 1 unit for 1 period

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11
Q

Basic EOQ Assumptions

A

There are only ordering and carrying cost

Same qty is reordered

no stockout occurs

demand, P.O. , lead-time, ordering cost and carrying cost are known

purchase cost per unit are not affected by qty ordered (no qty discount)

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12
Q

When to Order

A

2nd decision to manage goods for sale is when to order a given product.

Reorder point-the qty level on hand that triggers a new P.O.

of unit sold per unity of time* P.O. lead time=Reorder pt

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13
Q

Annual order and Reorder Point Formula

A

Annual - Expected annual demand/EOQ

Reorder Pt -# of unit sold per unity of time* P.O. lead time=Reorder pt

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14
Q

Safety Stock

A

Inventory held all the time

Regardless of qty of inventory ordered using EOQ

Buffer against unexpected increase in demand or uncertainty about lead time and unavailable stock from supppliers

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15
Q

JIT Purchasing

A

Managing purchase so the material or good are delivered just as needed for production or sales

decrease amount of RM and WIP INV

Not guided by EOQ model; model emphasizes tradeoff between relevant carrying and ordering costs

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16
Q

JIT Supply-Chain Analysis

A

Describe the flow of goods, services, and information from the initial sources of material and services to the delivery of product to consumers

members share information and plan/coordinate activities

suppliers evaluation are critical to JIT purchasing implementation.

17
Q

INV Mgt, Material Requirement Planning (MRP) and JIT Production

A

MRP - a push thru system that manufactures FG for inventory on the bias of demand forecast

JIT production - a demain pull approach called lean production. Each part of production line is pro ducted as soon as and only when needed by the next step in the process

18
Q

JIT Features

A

Organized in manufacture cells. Areas with different type of equipment grouped together to make related product.

Workers are multi-skilled (cross-trained)

Defects are aggressively removed

Set up time and manufacture cycle time are reduced

Supplier are selected on basis of their ability to deliver quality and on-time

19
Q

Benefit of JIT Production

A

Decrease OH

Decrease inventory level,

Decrease carry cost

heightened emphasis on improving quality by removing specific causes of rework, scrap, and waste

Decrease manufacture cycle time

Multi-Skilled workers

Decrease paperwork - back flush costing is used