Chapter 1 - Quality System Flashcards
Commitment to quality starts where?
Starts at the top, with management.
Each plant should have a written quality assurance program, called a “_______”
QSM - Quality Systems Manual
TRUE or FALSE:
At a minimum, the QSM should cover:
Managements Commitment to Quality
True
At a minimum, the QSM should cover:
Organizational Structure and Relationships, Responsibilities, and Qualifications of K___ P______
Key Personnel
TRUE of FALSE:
At a minimum, the QSM should cover:
Plant Personnel Review of the quality assurance Program at Regular Intervals
False - MANAGEMENT Review of the quality assurance program at regular intervals.
At a minimum, the QSM should cover:
A P_____ L________ that notes allocation of areas, services, machinery, and equipment in the plant facilities.
Plant Layout
TRUE or FALSE:
At a minimum, the QSM should cover:
Purchasing procedures for quality control compliance that include project specification review for specific requirements.
True
TRUE or FALSE:
At a minimum, the QSM should cover:
Identification of training needs and provisions for training personnel in quality assurance requirements.
True
At a minimum, the QSM should cover:
C______, C__________, and M__________ of necessary inspection, measuring, and test apparatus.
Control Calibration Maintenance
At a minimum, the QSM should cover:
Uniform methods for R_______, R_______, and M__________ records.
Reporting Reviewing Maintaining
At a minimum, the QSM should cover:
Standards for S____ D______ to ensure accuracy and uniform interpretation of instructions for manufacturing and handling.
Shop Drawings
As a minimum, the QSM should cover:
Procedures for circulation of project-specific requirements to P________ and Q_______ C______ personnel for review.
Production Quality Control
Written records should be available that verify that the following items have been addressed for each project.
1) G_________ I__________
2) P__-____ I__________
3) C_________ O_________
4) S_________ and P__-____ I_________
5) R_________ K_________
General Information
Pre-pour Inspection
Concrete Operations
Stripping and post-pour inspection
Record Keeping
Name the 3 categories of shop drawings.
- Erection Drawings
- Shop Tickets
- Assembly Drawings
Project samples should be used for what project conditions?
When special finishes are used or when required by project specs
Match answer to weld diagram:
1 - Field weld indicator
2 - Length of weld
3 - Weld symbol
4 - Indicator to weld “all-around”
5 - Size of weld
A = 4 (Indicator to weld “all-around”)
B = 5 (Size of weld)
C = 1 (Field weld indicator)
D = 3 (Weld symbol)
E = 2 (Length of weld)
Match the weld symbol with it’s name:
1 (Flare V)
2 (Fillet)
3 (Square)
4 (Bevel)
5 (Plug)
6 (Flare - Bevel)
A = 2 (Fillet)
B = 6 (Flare - Bevel)
C = 4 (Bevel)
D = 3 (Square)
E = 1 (Flare V)
F = 5 (Plug)
The prepour inspectioin should address which three areas of operation in particular?
Form/mold accuracy
Reinforcing accuracy
Embed accuracy
The post-pour inspection covers many areas that need to be checked.
Name three:
Product identification
Visual inspection of product
Dimensional verification
Strand slippage
Camber
Product storage
Product finish
Inspection and recordkeeping should cover many areas in production.
List four.
Inspection and recording of tensioning
Inspection of materials and subassemblies
Inspection of bed/forms prior to concreting
Inspection and recording of tensioning/detensioning operations
Inspection of finished product prior to shipment
Preparation of concrete test specimens
Observing items that have the potential for affecting the product
