Chapter 1 Flashcards

1
Q

What is a PLC

A

Industrial grade computer that is capable of being programmed to perform control functions

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2
Q

Other names for PLC

A
PEC = programmable electronic controllers
PC = programmable controller
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3
Q

What does PLC mean

A

Programmable Logic Controller

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4
Q

Advantages of PLC

A
  • increased reliability
  • more flexibility (change program instead of rewiring)
  • if # of relays needed is greater/equal to 6, PLC is cheaper
  • communication capability
  • faster response times
  • easier to troubleshoot
  • easier to test field devices
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5
Q

Parts of a PLC

A
  • CPU (central processing unit = brain, microprocessor)
  • input/output (I/O) section
  • power supply
  • programming device
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6
Q

Open/closed architecture

A
  • open: system can be connected easily to devices/programs made by other companies
  • closed: harder to connect with other systems (proprietary)
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7
Q

Inputs

A

push button, limit switch, pressure switch, proximity switch, photo eyes

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8
Q

Outputs

A

lights, horn, solenoids, motor, starter, coil

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9
Q

HMI

A

human machine interface

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10
Q

PAC

A
  • programmable automation controller

- blends advantages of PLC style control with that of PC based systems

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11
Q

Fixed vs Modular I/O

A
  • fixed: fixed number of connections built in for inputs/outputs (cheaper)
  • modular: has expansion capabilities (more flexible)
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12
Q

Programming Languages for PLC

A
  • relay ladder logic (most common)
  • instruction list (IL)
  • structured text
  • function block diagram (FBD)
  • flow charting methods (Grafcet)
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13
Q

Scan

A

reads inputs, executes program rung by rung, updates outputs, checks communications

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14
Q

Scan time

A
  • time required for one full cycle

- depends on how difficult the program is

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15
Q

PLC

A
  • most common control program

- more versatile than hardwire, can have as many contacts and coils as you want

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16
Q

PC (personal computer)

A

most commonly used programming device

17
Q

field vs real world

A
  • field: internal output devices that are not real

- real world: external output devices that must be hooked up

18
Q

Software associated with PLC but written and run on a PC falls into two categories

A
  • PLC software that allows the user to program

- PLC software the allows the user to monitor and control process (also called HMI)

19
Q

Most important factor when categorizing PLCs

A

I/O count

20
Q

Different I/O counts

A
  • nano: less than 15 I/O
  • micro: 15 to 128 I/O
  • medium: 128 to 512 I/O
  • large: over 512 I/O
21
Q

3 types of PLC application

A
  • single ended or stand alone: one PLC controls one process
  • multitasked: one PLC controls several processes using messenger blocks
  • control management: one PLC controls several other PLCs
22
Q

Memory

A
  • stores data, instructions, and control program

- expressed in K values where 1 K = 1024 (bit, byte, or word) b/c 2^10 = 1024

23
Q

Factors affecting memory size

A
  • number of I/O points used
  • size of control program
  • data collecting requirements
  • supervisory functions required
  • future expansion