Chapter 1, 2, 3, 4, 8 and 12 + Warehouse Management Flashcards

1
Q

Define partial productivity and multifactor productivity. Provide an example of each and explain how they are used to assess performance

A
  • Partial productivity measures output relative to a single input (e.g., labor productivity).
  • Multifactor productivity compares output to multiple inputs (e.g., labor and capital).
  • Example: Labor productivity could be measured as units produced per labor hour.
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2
Q

Differentiate between strategic and tactical decisions in operations management. Provide examples of each type of decision

A
  • Strategic decisions are long-term and set the company’s direction (e.g., product differentiation).
  • Tactical decisions are short-term, focused on day-to-day operations (e.g., assigning workers to shifts).
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3
Q

Compare manufacturing organizations and service organizations. What are the key differences in terms of customer interaction, production, and inventory management?

A
  • Manufacturing organizations produce physical goods, have low customer interaction, and long response time.
  • Service organizations produce intangible goods, have high customer interaction, and has a shorter time response.
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4
Q

List and explain the four major competitive priorities in operations strategy. How does a trade-off between these priorities impact a company’s strategy? Give a hypothetical example.

A

The four (CQTF) competitive priorities are:
- Cost: Minimizing production costs.
- Quality: Ensuring high product standards.
- Time: Speeding up delivery and production times.
- Flexibility: Adapting to market changes.
Trade-offs between these priorities can affect a firm’s market position.
For example it could be an airline that instead of focusing in everything, it focuses more in giving clients more direct flights, better prices and/or being on time.

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5
Q

Differentiate between order qualifiers and order winners. Provide examples of each in a competitive market.

A

Order qualifiers are the minimum criteria needed to compete, while order winners are the features that set a product apart.
Example: Low price could be an order qualifier, while superior customer service might be an order winner.

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6
Q

Explain the concept of break-even analysis. Provide an example of how a company can use it to make production decisions.

A

Break-even analysis determines the number of units a company must sell to cover costs.
Example: If a company has fixed costs of $10,000 and variable costs of $5 per unit, and sells the product for $15, it needs to sell 1,000 units to break even.

Formulas: Total cost= 𝐹𝐶+𝑉𝐶∗𝑄
Total revenue=𝑆𝑃∗𝑄
𝐹𝐶+𝑉𝐶∗𝑄=𝑆𝑃∗𝑄
𝑸𝑩𝑬= 𝑭𝑪/𝑺𝑷−𝑽c

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7
Q

What types of processes exist?

A
  • Intermittent operations: variety of products in lower volumes
  • Repetitive operations: one or a few products in high volumes (volume based on forecasts of demand)
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8
Q

What are the inventory management objectives?

A
  1. Provide desired customer service level
  2. Ensure cost-efficient operations
  3. Minimized inventory investments
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9
Q

(PREVIOUS EXAM QUESTION): In the context of Danone, explain how the company might use forecasting models to improve its operations.

A

Danone uses forecasting models to predict demand for its products, improving production planning and reducing waste by aligning supply with customer demand.

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10
Q

Define SCM (Supply Chain Management).

A

SCM is the coordination and management of all the
activities of the supply chain ➔ prime example of OM

Hint: Supply chain consists of the network activities to deliver a finished product to a customer. (Supplier➔Manufacturer➔Distributor (e.g. MANN-FILTER)➔Retailer (e.g. AD)➔Customer)

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11
Q

What is the seasonal index, and how is it used in forecasting? Provide an example and how is it calculated in a board.

A

The seasonal index represents how a particular season’s demand deviates from the average.

For example, a seasonal index of 1.2 means demand is 20% higher in that season compared to the average.

To calculate the seasonal index, we need to know, for example, the number of students in Fall, let’s suppose they’re 24.000 students. If we add the students of the year, let’s say they’re 80.000 in total, so 80.000/4 seasons = 20.000. Fall/Year’s average students = 24.000 / 20.000 = 1.2, this is the seasonal index and in this case, student’s demand is 20% higher in that season

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12
Q

Which qualitative models of forecasting are there? Pros and cons?

A
  • Executive opinion: A group of managers meet for the sake of forecasting.
  • Market research: Use of questionnaires and surveys to identify customer preferences.
  • Delphi method: Looks to develop an agreement among a group of experts.
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13
Q

What about the quantitative models? Number the two types and explain each.

A

There are Time Series models and Casual models.

Regarding the time series’ models (graphs), there are horizontal pattern (regular), trend pattern (non linear), seasonal pattern and cycle pattern (irregular pattern).

Regarding the casual models, we’re seeing the linear regression (beta1 sin desarrollar) = 𝑏=(Σ𝑋𝑌−𝑛𝑋_𝑌_)/
Σ𝑋²−𝑛(𝑋_)²
Let 𝑎=𝑌_−𝑏X_

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14
Q

Which three formulas are there to measure forecasting accuracy?

A
  • Mean absolute deviation (MAD)
    𝑀𝐴𝐷=Σ𝑡|𝐴𝑡−𝐹𝑡| / 𝑛
  • Mean squared error (MSE) measures the average of the squared errors →
    large errors are strongly penalized
    𝑀𝑆𝐸=Σ𝑡(𝐴𝑡−𝐹𝑡)² / n
  • Tracking signal (TS): Measures QUALITY OF FORECAST and should remain
    within the interval [-4, 4]
    𝑇𝑆 =Σ𝑡(𝐴𝑡 −𝐹𝑡) / MAD
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15
Q

Describe the Kraljic matrix and how it can be used to determine sourcing strategies.

A

The Kraljic matrix helps companies classify products into categories (e.g., strategic, leverage, bottleneck, and non-critical) to determine appropriate sourcing strategies based on supply risk (x) and profit impact (y).

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16
Q

What are the advantages and disadvantages of single versus multiple sourcing strategies for a company?

A

Single sourcing provides better quality control and stronger relationships but increases the risk of supply disruption. Multiple sourcing offers more flexibility and reduces risk but can complicate logistics and increase variability.

17
Q

What are the different types of inventory that can be found in a company’s operations? Provide examples

A

The different types of inventory include:
- raw materials (e.g., metals for car manufacturing).
- components (e.g., car engines).
- work-in-process (unfinished cars).
- finished products (ready-to-sell cars).
- distribution inventory (cars in transit to dealers.
- maintenance, repair, and operating (MRO) supplies (tools used in production but not part of the car itself).

18
Q

Which are the three Inventory Management Objectives?

A
  1. Provide desired customer service level
  2. Provide cost-efficient operations
  3. Minimize inventory-related investments
19
Q

How do you calculate the inventory turnover and the weeks of supply?

A

Example: the Coach Motor Home Company has an annual cost of goods sold of
$10,000,000. The average inventory value at any point in time is $384,615.

  • Turnover = annual cost of goods / average inventory value = 10.000.000/384.615
  • Weeks of supply = average inventory value / average weekly usage = 384.615 / 192.307 = 2

192307 = 10.000.000 / 52 semanas

20
Q

What is the ABC classification of inventory, and how does it help in inventory management?

A

ABC classification segments inventory based on annual dollar volume. A items (high value) are reviewed continuously, B items (medium value) are reviewed periodically, and C items (low value) are reviewed less frequently.

VER TABLA SLIDE 13 LECTURE 3

21
Q

Explain how the Economic Order Quantity (EOQ) model works. What are the key assumptions made in this model?

A

The EOQ model determines the optimal order size to minimize the total cost of ordering and holding the inventory. Key assumptions include constant demand D, known and fixed lead times and holding cost (H & L), no quantity discounts, and immediate restocking.

22
Q

Differences between EOQ (Economic Order Quantity) and EPQ (Economic Production Quantity)?

A

The EPQ model differs from EOQ by assuming that inventory is replenished gradually during production, rather than all at once.

23
Q

A computer company has an annual demand (D) of 10,000 units. They want to
determine the EOQ for circuit boards which have an annual holding cost (H) of $6 per unit and an ordering cost (S) of $75. The lead time equals 5 days. The company
operates 250 days per year.
Calculate the economic order quantity(EOQ), the corresponding total cost(TC) and
the reorder point(R).

A

EOQ = sqrt ((2DS/H)) = sqrt (250.000) = 500 units per order

TC = (Q/2)H + (D/Q)S = 1500 + 1500 = $3000

Reorder point = R = d*L = (10.000/250) * 5 = 200 units

24
Q

What are the formulas of demand uncertainity? What are the changes regarding to EOQ formulas?

A

𝑅 =𝑑∗𝐿+𝑺𝑺
𝑇𝐶 =(𝑄/2 +𝑺𝑺)∗𝐻+(D/Q)S
for Q = sqrt((2DS)/H)
and SS = SAFETY STOCK = z
sigma s/dl

25
Q

What’s a SKU?

A

SKU (stock keeping unit) = a specific item at a particular geographical location.

  • e.g. pasos de rueda en reinosa
26
Q

What’s buffering in warehousing? Its objectives? An example(s)?

A

Buffering allows different parts of the supply chain to operate independently

Objectives:
* Increase operational flexibility
* Reduce customer lead times

e.g. Automotive Manufacturing, Pharmaceuticals…

27
Q

In the picker-to-parts order picking system, what is zoning? And batching? And routing?

A

1) Zoning ➔ Picking area divided into zones; each order picker assigned to a
single zone
2) Batching ➔ Picking a set of orders in a single picking tour
3) Routing :
▪ Pick list ➔ List of SKUs to be picked in a single order picking tour
▪ Routing decision ➔ Sequencing the items on the pick list to ensure a short
route through the warehouse for the order picker

28
Q

Bullwhip effect

A
  • Excessive inventory investments due to distorted information flow
  • Upstream levels don’t know final customer demand
  • Upstream levels don’t know when orders will be received due to batching
    at lower levels
  • Consequences
  • Cost inefficiencies
    (Inventory costs, Ineffective use of transportation and capacity)
  • Poor customer service
    (Shortages due to gaming if products need to be rationed)
  • Counteracting the causes
  • Improve forecasts → Final-level data available to all levels
  • Avoid large order batches → Reduce fixed ordering costs
  • Stabilize prices → Uniform wholesale pricing policy avoid forward buying
  • Eliminate shortage gaming → Allocate products in proportion to past sales
29
Q

What is hawthorne effect

A

Is an effect that ensures that productivity increases, if workers are given attention.

30
Q

JIT philosophy? And benefits?

A

JIT (just-in-time) philosophy consists of:
- Right quantity, right place & right time
- Elimination of waste activities
- Surrounding the entire organisation

Its benefits are:
- Inventory reduction
- Quality improvement
- Short Lead times
- Lower prdct costs
- Increasing productivity
- Increase machine utilization
- Great flexibility (EXAMEN VRAAG TEST)

31
Q

What document has all material requirements on it?Which aspect is highlightable?

A

The BOM (Bill of materials), it’s also a crucial input for MRP because it identifies:
- What materials are required
- Quantity needed
- Sequence in which they’re used