Ceramics and Glasses Flashcards

Lecture 13

1
Q

What are the typical compounds?

A

Involving metal and non-metal. In construction, materials usually (metal) oxides due to metal bonding to oxygen.

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2
Q

What are typical bond types?

A

Covalent and Ionic

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3
Q

What is the mechanical behaviour of ceramics and glass?

A

Brittle materials
-> little or no plasticity before sudden, catastrophic failure
-> Fracture occurs BEFORE yield
-> strength =/= yield strength
low toughness
-> flaw sensitive
-> not well-defined failure strength
-> Okay in compression
-> low fraction toughness -> brittle

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4
Q

What are the applications of ceramics in structures?

A

bricks
roof tiles
cerement and concrete
NB: need to be loaded in compression

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5
Q

What are the other applications of ceramics in buildings?

A

floor and wall tiles
sanitary ware

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6
Q

What are the applications of glass in structures?

A

-> windows
-> fibre insulation
-> Reinforcements in GFRP
-> communications

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7
Q

What happens to ceramics in structures?

A

Generally oxides, typically several crystal phases will be present (glassy grain boundary phases, complex microstructures - details depend on firing temperature) outer surface may be glazed.

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8
Q

What is “bricks”?

A

Clay-based products. Typical compositions:
(IMAGE)

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9
Q

What is engineering ceramics?

A

Higher grade materials
-> significantly higher cost-high value-added products
-> unlikely to be used in construction
Typically one major phase
-> e.g. alumina, zirconia, silicon carbide, silicon nitride

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10
Q

What is ceramics processing?

A

formed into a near net shape “green” body
-> Wet processing or powder pressing
Fired to form final project
-> sintering and densification
- shrinking occurs
- these processes may be accompanied by chemical
reactions

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11
Q

What is a glass?

A

Non-crystalline solid that retains the atomic structure of the liquid
-> changes continuously from a solid to a liquid (and vice versa)

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12
Q

What is the glasses transition region?

A

Typically characterised by a single temperature Tq
T &laquo_space;Tq - Elastic SOLID
T ~ Tq - Viscoeastic solid/liquid
T > Tq - Liquid

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13
Q

Why does glass usually break?

A

Glass typically breaks from defects at the surface or an edge

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14
Q

What are some major methods of strengthening glass?

A

Major methods of strengthening involve including compressive residual stresses on the glass surface.
-> thermal tempering
-> chemical tempering
Laminating is also used - 2 or more layers separated by polymeric interlayers.
-> polyvinyl brutyral (PVB)
-> ethylene vinyl acetate (EVA)
-> lonoplast - copolymer of ethylene & metha-acrylic acid
Often in conjunction with thermal tempered glass

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15
Q

What is thermal tempering?

A

Heat glass above Tq. Rapidly cool;
-> using jets of cold air
-> surface rapidly becomes rigid
-> exterior in compression ~ 100MPa compression
-> interior in tension
Hence counteracts surface flaws -> making the glass more difficult to break.
If the glass breaks tensile stresses cause multiple fragmentation ~ safety glass, but nickel sulphide (NiS) can be an issue.

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16
Q

What is chemically tempered glass?

A

Surface compressive stresses. Produced using a diffusional ion exchange process:
-> Very high surface compressive stresses can be achieved
~ several 100MPa to ~ 1GPa
~ Enables the production of fragile strong glass but slow
and expansive
-> major application is in mobile devices screens

17
Q

What is glass fibres?

A

Reinforcing elements in polymer matrix composites ~ E glass

18
Q

Other than glass fibres, what else can be used for thermal insulation?

A

Glass wool
Stonewool ~ greater fire resistance

19
Q

What are reinforcing fibres?

A

Structural fibres e.g. E-glass
-> Down drawn from a melt-through bushing
Fibres coating with a size immediately after drawing

20
Q

What is glass wool?

A

It may be produced from recycled SLS glass
-> With added B2O2
-> Conventional glass melting furnace
Or from minerals
-> e.g. Basalt fibres (rock wool/stone wool)
-> requires higher production temperatures
~ Cupola furnace
* essentially a blast furnace system
* improve iron is a by-product

21
Q

How is glass wool produced?

A

2 possibilities:
- melt poured onto the centrifugal cascade
- melt can be passed through a spinning fibres disk containing ~ 50 x 10^3 holes
Produces chopped fibres of varying length
Spraying with organic binders
Cured
Product density ~ 10 - 30 kgm^-3
-> compressed for transport