bus man booklet 3 Flashcards
Define Waste minimization
reducing the amount of resources that are misused or discarded by the business during operations
Why is Waste minimisation important?
waste cost money which impacts on profitability and reduces productivity and therefore harder to meet business objectives
Define Lean management
A business wide approach that aims to eliminate waste and inefficiencies in operations.
Aim to maximize customer value through continuous improvement by eliminating all aspects that do not add to value of end product
Through
How can we reduce waste?
Generic waste management strategies
Reduce= decreases amount of product/ resources, labor or time discarded during production
re-use: making use of items that would have otherwise been decarded
Recycle: transform items that would have been otherwise discarded
What are the 4 Lean Management Principles?
7 sources of waste
Pull
One-Piece Flow
Zero Defects
Define 7 sources of Waste
Transportation= inefficient movement of materials or products= waste of time and resources
Inventory= supplies that are not used or lay idle for long periods= waste of materials
Motion= excess movement of people btw production stages
Wait times- lag time btw processes or waiting = leaves employees idle= waste labour
Overproduction= producing more than customer demand
Over- processing= performind processes that do not add to value
Defects= errors either needing to be fixed (waste time) or discarded (waste)
Define Pull
production responds to customer demand= minimizes overproduction and stops working capital (money) being tied up
Based on actual demand rather than forecasting
Impact on waste- prevents unwanted products from being produced and discarded (reduces resources + time + labour)
Define one-piece flow
A single product moving through all stages of production one at a time
reduces time product spends at each stages of production by minimizing work in progress, interruptions, lead and waiting times + increases quality + flexibility
Define zero defects
preventing defects from occurring in the production process
Business and employees approach production with ongoing attitude of preventing defects from occurring and improving the final product
If defect is found production process is halted- error is identified and fixed to prevent further defects in the future
T4 preventing defects and reduce products discarded or time and labor spent fixing it
Pros of Lean Management
Business reputation is improved as they are actively reducing and managing waste which benefits the environment
quality is improved as processes are streamlined to ensure all activities add value to the final product and customer are met
Reduces the overall use of materials, which leads to less production costs
Cons of Lean Management
Employees may be reluctnat to commit to an attitude of zero defects due to effort and commitment required
May be time consuming and costly to train inexperienced employees with the required knowledge and build commitment to lean methods of production
Define employee motivation
Refers to the factors that drive an employee to strive to achieve in the workplace
motivation is different to ‘satisfaction’- you can be satisfied at work because your paid well but do not have the motivation to do it well or often
Why is employee motivation important?
Motivated workers are…
more productive as they work hard, take more care and therefore make less mistakes= costs decrease, quality, customer satisfaction, sales and profits increase
Less likely to take days off and/or leave the organization as they are happier at their work place= decrease costs
Define Maslow’s motivation theory
= meeting needs
needs are based motivation theory
needs are ranked with the most basic needs situated at the bottom progressing to higher level needs at the top
theory states that once a particular need it satisfied it is no longer motivator (occurs in a sequential movement through needs)
Define the 5 categories in Maslow’s hierarchy of needs
(lower/basic to higher level needs)
Physiological needs, Safety needs, Social needs, Esteem needs, Self-actualization needs