Building Pathology Flashcards
Defects in Commercial Property
What common defects affect commercial properties? Describe how you would identify them and potential remedial actions?
Regents Street Disease
Defect - Regents Street Disease/ Deansgate Dilema occurs in buildings constructed
using a steel frame covered in facing masonry or stone. Often found in early twentieth
century buildings where large masonry or stone units were tightly built around the
steel frame. These porous materials allow moisture to get to the steel structure which
then corrodes. Corroded metals can increase up to 7 times their original size. This
puts pressure on the surrounding masonry causing cracking.
Identification — Cracking to masonry around the structural frame.
Remedy -
- Removal of external stone/masonry to repair steelwork - This process
involves cleaning the exposed steelwork to remove the surface rust by either
sand blasting or needle gunning and treating the exposed surface with an
appropriate site applied protective paint coating. This is clearly expensive and
highly disruptive. It normally only covers the exposed elevations of the steel
frame so there is a risk that no all corrosion is treated. However, it does allow the
structural engineer to assess the condition of the exposed steel and its structural
adequacy and if necessary it can be removed and replaced. - Cathodic Protection - CP relies on the passage of a DC current from the environment into the protected metal surface to reverse the direction of electric currents associated with the corrosion process. It does not make good previous corrosion but suppresses the continuation of the process.
Defects in commercial property
What common defects affect commercial properties? Describe how you would identify them and potential remedial actions?
High Alumina Cement
Defect - 1954 — 1974 — HAC gives high early strength and was originally used in maritime applications. It is found mainly in Pre stressed Precast Concrete Beams. It undergoes a mineralogical change called conversion which increases porosity and reduces resistance to chemical attack. Therefore where water and chemicals are present it can cause the concrete to become friable and lead to a loss of strength.
Identification — The concrete becomes friable and can often turn a chocolate brown
colour and it is a particular issue in structural members such as roofs in warm moist
environments.
Remedy — For HAC there is no known cure or treatment. Any patch repairs and external
protective treatment can only delay the inevitable decay. Where HAC is identified its
strength should be assessed and monitored? A document known as BRAC (Building
Regulation Advisory Council) identify 3 stages of investigation: Identification, strength
assessment and durability assessment.
Defects in commercial property
What common defects affect commercial properties? Describe how you would identify them and potential remedial actions?
Carbonation
Defect — Carbonation occurs when the alkaline elements of the concrete react with the
atmospheric carbon dioxide creating calcium carbonate which lowers the PH level of the
concrete and therefore reduces the passivity of the concrete. It will cause gradual
neutralisation of the alkalinity from the surface inwards. Should there not be adequate
coverage of steel reinforcement within the concrete, carbon dioxide can react with the re-bar and cause corrosion.
Inadequate coverage, mix proportions cpmpaction. Temperature, humidity and CO2
levels can all affect the level of carbonation.
The rate at which carbonation occurs is inversely proportional to the square root of the
age of the building i.e. typical Portland cement concrete may show a depth of
carbonation of 3-5mm after 10 years.
Identification -A simple on site test can be carried out by using a simple alkali-sensitive
staining technique. Phenolphthalein will turn purple on unaffected concrete where it is still highly alkaline. No staining is observed where carbonation has reduced the level of alkalinity. A more robust technique is through petrographic analysis where a sample of the concrete is examined under a microscope.
Remedy — How is carbonation remedied?
Typical remedy is to remove the delaminated concrete, clean the re-bar by abrasive blast cleaning and patch in the concrete. A longer term and more expensive solution is to induce cathodic protection. This is where an external anode is connected to the metal and the passage of an electric current is used to stop corrosions.
Defects in commercial property
What common defects affect commercial properties? Describe how you would identify them and potential remedial actions?
Chloride Attack
Defect - Calcium Chloride Additive — Used as an accelerator mainly in the 1950’s and
1960’s (it was banned in 1977). Reduces the passivity of the concrete in damp conditions
leading to corrosion in the form of localised pitting of the rebar. The inclusion of calcium
chloride ion into concrete increases the electrical conductivity of the concrete and with this, the likely corrosion rates. Sufficient quantities of chloride ion can disrupt the passive layer around steel reinforcement, and if they exceed a threshold level can prevent the passive layer from being re-established.
However, whilst chlorides are no longer added to concrete as an admixture, they could
still be present as a result of poorly washed marine aggregates, or from exposure to deicing salts, salt spray, sea water and the like. Chlorides can be absorbed into the body of the concrete by processes of absorption and diffusion. Potentially, concrete affected by external contamination sources is likely to be at more risk of corrosion
Identification — Rust staining and delamination of concrete. Examination of the reenforcement bar will show signs of pitting where localized breakdown of the passive oxide layer has occurred. Occasionally the rebar may be completely eaten away leading to obvious structural concerns.
Remedy - Localised concrete repairs can be carried out, however if the original mixture
includes chlorides then it is likely that the corrosion will commence in another area. A longer term and more expensive solution is to induce cathodic protection. This is where an external anode is connected to the metal and the passage of an electric current is used to stop corrosions.
Defects in commercial property
What common defects affect commercial properties? Describe how you would identify them and potential remedial actions?
Alkiali Silica Reaction
Defect - Alkali silica reaction (ASR) is the most common form of alkali-aggregate
reaction. Concrete is a highly alkaline material and therefore any pore water within the
concrete will also be alkaline. In certain situations the alkaline water can react with the
silica in the aggregate to produce a gel. The gel takes in water, expands and can cause
concrete to crack or disrupt.
Identification - In unrestrained concrete, the cracks have a characteristic random
distribution often referred to as ‘map cracking’. In restrained concrete, the cracking tends to run parallel to the main reinforcing bars. In particularly active situations, the cracks may be bordered by a colourless gel. This leads to surface pop-outs and spelling. Petrographic examination is the only sure way of identifying the attack.
Remedy - Three conditions are necessary for ASR to occur: certain silica in the
aggregate, sufficient moisture, high alkalinity. Removal of moisture by repairing damaged rain water goods is the first measure. Removal of the delaminated concrete and an isolated patch repair may also be an alternative. Secondary structural reinforcement can also be introduced.
Defects in commercial property
What common defects affect commercial properties? Describe how you would identify them and potential remedial actions?
Filler Joist Floor
Defect - ‘Filler joist’ is an early form of floor slab construction, which was commonly used
between about the 1880s and 1920s. It was formed from iron or steel joists spaced
between 600 and 900mm apart and in-filled with unreinforced concrete. The concrete often had coke breeze in it acting as an aggregate. The cover on the steel joists was often insufficient. The coke releases acids which change the passivity of the concrete and the lack of cover increases the risk of carbonation. Both lead to corrosion of the steel joists, which in turn cause cracking of the concrete and brickwork. The lack of cover also poses the issue of lack of fire protection and strength.
Identification — Long cracks along the joists at approx 600/900mm centres.
Remedy — Expose the steel, remove the rust and treat with protective paint coating or
cathodic protection.
Defects in commercial property
What common defects affect commercial properties? Describe how you would identify them and potential remedial actions?
Woodwool Slabs
Defect - When used as permanent shuttering for concrete it may lead to grout loss,
honeycombing or voids. Therefore, can lead to reduced fire resistance, reinforcement
corrosion or loss of structural strength.
Remedy — Non-destructive testing techniques can be employed to identify whether any
problems are likely to exist, although physical sampling may be more reliable. Removal of the shuttering and repairs using hand placed mortars or sprayed concrete may be necessary if defects are found.
Defects in commercial property
What common defects affect commercial properties? Describe how you would identify them and potential remedial actions?
Brick Slips and Brick Panels
Defect - Popular in the 1960, and early 1970s, brick slips were seen as an easy method
of concealing the exposed edges of a concrete frame at each floor level. A failure to
recognise the propensity of a concrete framed building to shrink created circumstances
where the brick slips could be stressed and forced off the building, often with serious risks to health and safety. The provision of movement joints above and below the course of slips is essential, but great care is needed to ensure that even the smallest amount of
bridging of the soft joint does not occur. Brick panels within either exposed concrete
frames or supported on knibs can similarly be affected by unplanned shrinkage in a
concrete frame.
Remedy — Depends on the severity of the defect but in essence sufficient movement joints are required to take account of the different movements of the different elements.
Defects in commercial property
What common defects affect commercial properties? Describe how you would identify them and potential remedial actions?
Sulphate attack or Delayed Ettringite Formation
Defect - Sulphate attack is a chemical reaction affecting concrete causing it to expand
and crack. Externally, this is due to penetration of sulphates in solution (i.e. in
groundwater) into the concrete from outside. Internally, this is due to a soluble source
being incorporated into the concrete at the time of mixing (i.e. gypsum in the aggregate)
or sulphates within the hardcore beneath the concrete. This can lead to heave of the slab and structural damage.
Remedy - It is often the case that the concrete will need to be dug up and replaced with a sulphate resist concrete.
Roofs
What are the common defects associated with flat roofs?
Common defects associated with flat roofs include blistering and splitting of covering, sagging
(due to failure of decking between joists), ponding (due to insufficient falls), damages to
fleshings, inadequate solar protection.
What are the typical defects of a flat roof? What are the remedies?
- Crazing
Surface crazing is caused where there is a lack of adequate protection from the
harmful effects of exposure to the sun or, in rare occasions, chemical attack. If this
is only in small localised patches no treatment is necessary but should be regularly
rechecked. If more widespread the areas will have to be re roofed and specialist
protection introduced - Ponding
A minimum gradient of 1:40 is required for a flat roof to shed water effectively. Where
the appropriate fall has not been built in or has been altered by structural movement
`ponding’ is likely to occur. Where water is allowed to sit on the surface of a felt roof for
an extended period its lifespan will be drastically reduced. Could also be due to
blocked drainage. - Thermal Movement
Cracks, splits and rucks can occur when there is thermal or moisture movement between
the roof substrate and membrane. It is likely that localised re-roofing will be necessary to
tackle this using a high performance felt. - Blistering
Blisters can be caused by water vapour pressure occurring below the roof covering.
The blister should be cut and then re-bonded to the underlay allowing any trapped
moisture to escape first. The source of the moisture should also be traced and
rectified. - Flashings and Falls Around Openings
Defect — Poor workmanship or deterioration of the flashing details around openings can
lead to water ingress. Also porr detailing or construction of the structure can lead to
structural movement around roof lights etc. Leading to ponding. - People
Punctures and rips are most often caused by impact damage by people or loose
debris. They should be repaired using localised patch repairs. - Cracks and tears along the line of the support joists
Can be caused by thermal or moisture movement, saturation of insulation or sagging
of the roof deck. This can be repaired by cutting back the existing felt and allowing the
area to dry before applying a new layer of high performance felt with a suitable
overlap between the new and existing material.
Tell us about the methods of assessing flat roof defects you learned about?
Electronic leak detection whereby a weak electrical field is created on the dampened surface and any current that ‘earths’ into the building changes the nature of the field locally. This should pinpoint the penetration or just as importantly show when water penetration is not caused by a roof leak. Also Firstly a thermographic examination could y be carried out to identify areas of leaks.
What should you take into account when deciding whether to repair or replace a flat
roof?
Its age and life expectancy, the overall condition i.e. are the defects localised or affecting the whole of the roof, what type of defect is it and does it relate to a localised factor or is it an issue with the whole roof, are they affecting the surface layer or the roof structure. Client’s intentions for the building, their budget, the building use, disruption caused and possible phasing required.
- Age
- Condition
- Extent of Defect
- Cost
- Use
- Life Cycle Costing
- Disruption associated with repair and replacement.
You are asked to inspect a flat roof take us through the inspections process?
Firstly gather historical building information and details of any current or previous issues with the roof. Make arrangements for access and prepare necessary RAMS.
Firstly identify:
* Age
* Previous repairs
* Period defective for
* When does it leak
* Does water pond
* Use of room below
* Used as a balcony or terrace
* Access arrangements
Secondly carry out a visual inspection during or after rain
Roof defects and repairs
Defect - Repair
Sign of previous repairs. - If leak in the same area may indicate poor repair, carry out proper repair. Many patches may mean general issue. May require
overlaying with new covering or replacement.
Punctured membrane. - Localised patch repair. If line of holes overlay with strip of high
performance felt.
Flowing, rippling, cracking or crazing. - Indicates old age particularly in asphalt.
Splits or ruckles. - Associated with substrate movement.
Blisters. - Entrapped water or condensation. If small inspect regularly. If growing further investigation of condensation or water ingress needed. Large blisters should be cut allowed to dry out and then patch repair.
Have lap joints pulled or lifted. - Problem with old roof membranes in severe cases remove old roof coverings and replace with high performance felt.
Is roof covered with chippings, reflective paint or mineral surface. - Solar reflective paint should be renewed every 5 years. Chippings may have blown.
Ponding or surface water. - Ponding can be tolerated by high performance felts and mastic asphalt but can reduce longevity of all waterproof coverings and can indicate other serious issues.
Excessive deflection, springiness or sponginess in the roof. - Structural repairs may be needed.
Blockage in gutters or roof outlets. - Drainage problem. Standing water can lead to water ingress around fleshings etc.
Signs of movement between roof and main. - If yes reform edge details using high performance felt.
What is damp?
A building is only considered to be damp if the moisture becomes visible through discoloration and staining of finishes or causes mould growth, sulphate attack, frost damage or even drips and puddles
How can you test for damp?
The use of a protimeter I moisture meter or a Speedy Carbide Meter can be used to establish the moisture content of walls, and the level of damp occurring.
What is a protimeter / moisture meter?
A protimeter works by measuring the electrical resistance between two applied electrodes. Protimeters are generally used to monitor the moisture content in wood, therefore when used on other materials, the actual readings may be misleading but does give a sense of moisture content.