Boiler Flashcards

1
Q

At 0 pasig, How many BTUs are necessary to change 1 pound of water at 212° in the 1 pound of steam

A

970

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2
Q

Radiation is a form of heat transferred by

A

Waves

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3
Q

Steam at 100 psi and 400°F is

A

Super heated

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4
Q

Which of the following most closely define sensible heat

A

Heat quantity above the point of saturation

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5
Q

What is required to raise the temperature of 1 pound of water at 32° to 212°F

A

180 btu. 212-32=180

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6
Q

Increasing the pressure has what effect on the boiling point of water

A

Temperature will rise

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7
Q

Heat absorbed by water when it changes from a liquid to steam at the boiling point is called

A

Latent heat

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8
Q

Heat may be transferred in how many ways

A

3

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9
Q

A boiler horsepower is defined as

A

Evaporation of 34.5 pound of water from And at 2 12°F per hour

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10
Q

A boiler steam pressure gauge reads 150 what is the absolute pressure

A

Absolute pressure is 164.7. 150 PSIG +14.7 atmospheric pressure

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11
Q

What does 212°F equal on the Celsius scale

A

100

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12
Q

One boiler horsepower is equal to how many BTUs

A

33,472

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13
Q

A British thermal unit is

A

The amount of heat needed to raise 1 pound of water 1°F

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14
Q

Hydronic heat is

A

Hot water heat

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15
Q

Superheated steam is

A

Reheated steam

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16
Q

2545 BTUH represents

A

One horse power hour

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17
Q

A throttling calorimeter is used to measure the quality of

A

Saturated steam

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18
Q

The amount of heat and 1 pound of saturated steam is approximately equal to

A

1150 BTU

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19
Q

A boiler operating 100 psi as a saturated steam temperature 338°F what is the boilers water

A

338Degrees Fahrenheit

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20
Q

Heat dry pipe is used to

A

Separate moisture from steam as it leaves the drum

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21
Q

The purpose of a staybolt is to

A

Strengthen and support flat plates on the fire tube boiler

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22
Q

The boiler vent valve is located on

A

The top of the steam drum

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23
Q

The purpose of the hole in the end of the stay bolt is to

A

Indicate that the stay bolt is cracked or broken

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24
Q

A fusible plug melts

A

450°F

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25
Q

As the fire rating increases in a boiler equipped with a convection superheater The steam temperature

A

Increases

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26
Q

When boilers are connected to a common header it it required than ample free Blowing drain be provided between the stop Valves if either or both boilers have

A

Manholes

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27
Q

It is permissible to have only one bottom blowdown valve on the boiler When

A

When the mawp Does not exceed 100 psi

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28
Q

When the boiler pressure exceeds 125 psi is required

A

Extra heavy duty pipe be used on the blowoff system

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29
Q

Baffles our place between the tubes of a Boiler for the purpose of

A

Directing the travel of fluegases

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30
Q

A boiler has a steaming capacity of 35,500 pounds of steam for our the evaporation rate is 10 pounds per foot squared of heating service per hour what is the horsepower rating at the border

A

1000

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31
Q

Boiler tube sizes are specified by

A

Outside diameter

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32
Q

The maximum size of boiler blowdown lines valves and fittings you’re not exceed

A

2 1/2 inches

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33
Q

The purpose of an expansion tank in hot water heating system is to provide for the

A

Expansion of Water

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34
Q

Heavy accumulation of soot in a boiler will result in

A

Loss of boiler efficiency

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35
Q

How are the tube secured in a fire tube boiler

A

Rolled and beaded over

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36
Q

A tube in a fire tube boiler is surrounded

A

Water

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37
Q

Atmospheric pressure is considered to be at

A

14.7 PSIA

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38
Q

In a water tube boiler flue What surrounds the tubes

A

Fluegases

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39
Q

Diagonal stays are found in

A

Firetube boilers

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40
Q

Hand holes in manholes are oval

A

For the removal from the pressure vessel

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41
Q

Check the water level level in the gauge glass of steam boiler use the

A

Trycocks

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42
Q

The vent valve does what

A

Removed air during warm up and prevents a vacuum from Forming during cool down

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43
Q

A high-pressure boiler has it safety valve set at

A

Above 15 psi

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44
Q

What is it an advantage of a fire boiler over of a water tube boiler

A

Lower initial cost

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45
Q

Water walls are found

A

In a water tube boiler furnace

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46
Q

The best time to bottom blow down the boiler is

A

Low load under full pressure

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47
Q

A telltale Hole is found in a

A

Staybolt

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48
Q

A 2 inch boiler tube has a wall thickness of 3/16 of an inch what is the inside diameter

A

One and five eights inches

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49
Q

At what temperature does steel start rapidly lose its strength

A

700°F

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50
Q

A hot water heating system is about to be started how full of water should expansion tank gauge class

A

1/3

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51
Q

What is the relationship between longitudinal stress and circumferential stress

A

Longitudinal stress is twice the circumferential stress

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52
Q

A therm is equal to how many BTU

A

100,000

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53
Q

The factor of evaporation is

A

Heat added the boiler divided by 970.3

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54
Q

The purpose of a bottom blow down is

A

Remove sledge and sediment

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55
Q

Superheaters raise the temperature of

A

Steam

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56
Q

The heating surface of a boiler is the

A

Exposed to the flame and fluegases

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57
Q

The purpose of a super heater is

A

To heat steam above its

saturation temperature

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58
Q

What is the formula for the factor of evaporation

A

H-b/970.3 btu

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59
Q

What can cause a super heater to overheat

A

Dirty tubes

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60
Q

A boiler has a steam in capacity of 34,500 pounds of steam per hour. The evaporation rate is 10 pounds per foot squared of heating service per hour. What is a boiler heating surface

A

3450

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61
Q

How many square feet of heating surfaced as a 3 inch fire tube 20 foot long with 3/16 inch inch wall have

A

13.7

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62
Q

In a high temp hot water boiler what causes a tube to overheat

A

Poor circulation or plugged tube

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63
Q

Where is a downcomer found

A

A water tube boiler

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64
Q

Extreme fire box temperature changes causes

A

Spalling

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65
Q

The low water cut off does what

A

Shut off the burner when the boiler is low on water

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66
Q

Steam coming from the bottom try cock would indicate what

A

Low water level

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67
Q

Which type of valve has the most resistance to flow

A

Globe

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68
Q

When checking the water level of the boiler do what

A

Blow down the gauge glass and water column

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69
Q

A siphon or pigtail is used to protect a steam pressure gauge from

A

Steam Temperature

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70
Q

The feed water water regulator is located

A

At the normal operating water level

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71
Q

And automated feed water regulator does

A

Insurers the proper water level in the boiler

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72
Q

To test the low-water cut off

A

The burner must be fired

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73
Q

The purpose of testing a safety valve by hand is to

A

Make sure the valve can lift

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74
Q

The automatic control that protect the boiler from being dry fired is

A

Low water cut off

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75
Q

On a steam boiler testing the operation of the safety valve by hand with the boiler under pressure should be done how often

A

Monthly

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76
Q

What type of valve has the least resistance to flow

A

Gate

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77
Q

The gauge glass shows full while the middle try cock shows steam. When blow down the gauge glass refills. What is the probable cause

A

The top gauge glass connection is blocked

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78
Q

The purpose of a bowl at the bottom of the water column is to

A

Serve as a sediment chamber

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79
Q

When checking a safety valve with a hand lifting gear the pressure should be no lower than

A

75% of the safety valve set pressure

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80
Q

If valves are located between the boiler and water column they must be what

A

Locked or sealed open

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81
Q

When A hydrostatic test is put on a boiler each safety valve should be

A

Held to its seat by the means of a testing clamp

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82
Q

After installing a new gauge glass the proper procedure for returning the glass to service is to

A

Open the drain and crack the top valve open

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83
Q

The steam pressure gauge is graduated in

A

Pounds per square inch

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84
Q

One of the purposes of the water column is to

A

Dampen the oscillation of the water in the gauge glass

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85
Q

The gauge glass should be blown down

A

Daily

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86
Q

The flame failure control is tested by

A

Securing

the fuel supply to the burner

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87
Q

An aquastat

A

Controls operation to the changes in temperature

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88
Q

The pressure sensitive device attached to the van housing have a fully automatic burner starts operating when there is a

A

Fan failure

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89
Q

If the pressuretrol starts the burner and ignition fails to take place the controller that protects the

A

Flame failure cut off

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90
Q

The pressure sensitive eyes is sometimes called a what

A

Vaporstat

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91
Q

Draft is measured

A

Inches of water

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92
Q

Which of the following is used to measure temperature

A

Pyrometer

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93
Q

The main stop valve is located on the

A

Steamline

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94
Q

OS&Y stands for

A

Outside screw and yolk

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95
Q

An interlock control

A

Is a device that prevents attempt to fire unless safe

96
Q

Proper ignition referred

A

Flame Scanner detecting the pilot flame

97
Q

More than one safety valve is required on boilers that have over

A

500 ft.² of heating surfaces

98
Q

Two or more boilers are equipped with the manholes are connected to common header must have

A

2 stop valves with the drain coming Off between them

99
Q

Before the gas pilot ignites

A

Furnace must be purged

100
Q

If the main gas valve is closed on the burner is on

A

The flame detector will not activate

101
Q

Safety valves on superheaters are

A

Lower than a drum safety valve

102
Q

Convert 160 PSI the absolute pressure

A

160+14.7 = 174.7 PSIA

103
Q

What is the main pipe size of the gauge glass blow down line

A

Three eights inch

104
Q

Only one bottom blowdown valve and required for Boilers under

A

100psi. Mawp

105
Q

The type of safety valve allowed on the boilers are

A

Spring loaded pop

106
Q

Who is authorized to repair and adjust safety valves

A

Manufactures representative

107
Q

Which valve allows fluid to flow in one direction only

A

Check valve

108
Q

To Stop by safety valve from chattering

A

Raise the blow down ring

109
Q

Minimum permitted size of the water column pipe connection

A

1 inch

110
Q

Number of complete turns required between open and close on a slow opening valve

A

5

111
Q

What is the principle of the bourdon tube

A

Pressure straightens out tube

112
Q

Valve must be installed in the feed water line where

A

Between the check valve and feed water water pump

113
Q

A continuous blow down is used to

A

Remove accumulated solids

114
Q

What should come out with the bottom try Cock when open

A

Water

115
Q

What is the minimum diameter for the water column blow down line

A

Three quarter-inch

116
Q

What is a minimum size piping for the bottom blowdown lines

A

1 inch

117
Q

How often should safety valves be tested

A

Monthly

118
Q

A 2 element feed water regulator is controlled by

A

Water level in steam flow rate

119
Q

Which of the following is not performed by non-return valve

A

Open automatically if the boiler pressure exceeds the header pressure

120
Q

You should not run accumulation test on a boiler equipped with a

A

Superheaters

121
Q

The minimum setting on the blow back of a safety valve is

A

2 pounds

122
Q

Good combustion result in

A

Low oxygen and carbon monoxide high carbon dioxide

123
Q

Excess air for gas should not exceed

A

10%

124
Q

Ringleman scale is associated with

A

Smoke Density

125
Q

What do mechanical burner use for Atomization

A

High pressure fuel

126
Q

A fire eye is used for what

A

Notify the programmer about the presence of a flame

127
Q

Purge cycle does what

A

Removes unburned fuel

128
Q

The flame detector is directed where

A

Into the furnace area

129
Q

The programmer does what

A

Open the pilot valve open the main valve and receives the flame detector signal

130
Q

Flue gas percentages does what from fuels to fuel

A

Stays constant

131
Q

An orstat Measure What

A

O2 co co2

132
Q

The flame failure control is tested by

A

Shutting off the fuel supply to the burner

133
Q

What is the efficiency of a steam plant with the heat rate of 12,000 BTUs/kw

A

28.4

134
Q

What type of you must be preheated to burn properly

A

Heavy oil

135
Q

Number six fuel of a mechanical atomizer burners is usually heated to what Temperature

A

150°

136
Q

Fuel suppliers specify a minimum flashpoint for their oil because

A

A low flashpoint oil is dangerous

137
Q

How many cubic feet a furnace volume Is needed to burn one gallons of number six oil

A

10

138
Q

As fuel oil is heated it’s viscosity

A

Decreases

139
Q

Crabon monoxide in the flue gas is a sign of

A

Incomplete combustion

140
Q

Flashpoint means

A

Ignition temp

141
Q

Preheat the number six oil should be

A

120 to 190°

142
Q

What is the proper or storage temperature for number six oil

A

20°F above pour point

143
Q

Pour point is

A

The lowest temp at which a liquid flows

144
Q

To prime a pump

A

Fill the casing with water

145
Q

Balanced draft means

A

Almost atmospheric pressure in the wind box

146
Q

A gallon of No. 6 oil contains how many BTUs

A

152,000

147
Q

During the purge cycle what is the minimum amount of air volume changes required

A

4

148
Q

The purge cycle time for gas compared to oil is

A

The same

149
Q

High levels of carbon monoxide indicate

A

Combustion is not complete

150
Q

The induced draft fan is located in

A

Breaching

151
Q

A balanced draft boiler requires

A

Both forcedand induced draft

152
Q

What percentage of CO2 would be expecting a well-maintained boiler burning number six

A

15%

153
Q

Which of the following yields a high CO2 level

A

Proper air fuel mixture

154
Q

Lo excess air causes

A

Smoke

155
Q

The proximate analysis a coal determines

A

The percentage by weight of moisture content, volatile matter, fixed carbon, Ash and sometimes sulfur

156
Q

The ultimate analysis of coal determines

A

The percentage by weight of various elements contained and Cole, which includes carbon, oxygen, nitrogen, hydrogen, sulfur, and ash

157
Q

What does volatile mean

A

Flammable gas and coal that is the distilled off and burned about grates in suspension

158
Q

Amount of excess air required for coal is

A

35%

159
Q

Which of the formula approximates the heat content in BTU per pound of fuel oil

A

17,687 x 57.7 plus API gravity at 60°F

160
Q

Two elements of fuel oil the produce is most of its heat are

A

Carbon and hydrogen

161
Q

What fan supply the boiler with the positive pressure

A

Forced draft

162
Q

Doubling plate is placed where

A

Under the gauge well

163
Q

The induced draft fan is located between

A

Boiler and the stack

164
Q

A fans output can be controlled by

A

Change in speed, changing blade pitch, inlet dampers

165
Q

Economizers preheat

A

Feed water

166
Q

When would the overspeed bike trip on a turbine operating at 7000

A

7700 RPM

167
Q

In a firetube boiler Soots forms on the

A

Inside tube surface

168
Q

Sudden increase in stack temperature indicates

A

Broken baffle

169
Q

A gradual increase in stack temp indicates

A

Heating surface fouling

170
Q

To ensure a good heat transfer in water to boilers the outside of the tubes are kept clean by

A

Soot blowing

171
Q

A cause of high stack temperature is

A

Dirty boiler tubes and broken baffles

172
Q

Which type of boiler is most likely to use a soot blower

A

Water tube boiler

173
Q

What is an economizer are used for

A

Increase boiler efficiency by heating feed water from Stack gas

174
Q

Dewpoint is a serious concern in a plant with

A

Tubular air heaters

175
Q

And economizer is located where

A

In the stack

176
Q

If a soot blower were to operate Improperly for a long period of time what would most likely result

A

Damaged boiler tubes

177
Q

What would most likely improve and boiler efficiency

A

Economizer

178
Q

What is the purpose of a steam trap

A

Drain condensation and air

179
Q

On an inverted bucket trap, what happens to the bucket as a trap fills of water

A

It sinks

180
Q

What steam trap has no moving parts

A

Continuous flow

181
Q

What results when steam blows through a trap

A

Low plan efficiency noise and lost the steam

182
Q

What happens when the float in a float and thermostatic developed a leak

A

Fails to open

183
Q

The chemical used to have an oxidation is

A

Sodium sulfite

184
Q

Feed water is treated to prevent

A

Scale

185
Q

Dearating is

A

Removing noncondensible gases from the feed water

186
Q

Priming means

A

Water leaving The boiler through the Steamline and/or filling the pump with fluid top establish suction

187
Q

What chemical is fed to the deaerator

A

Sodium sulfite

188
Q

What chemical is used to control scale

A

Phosphate

189
Q

What chemical is used to control alkalinity

A

Caustic soda

190
Q

Corrosion in the boiler is caused by

A

Low alkalinity (ph)and free oxygen

191
Q

Scale in a boiler is caused by

A

Calcium and magnesium

192
Q

Cuprous chloride is found in a

A

Flue gas analyzer

193
Q

Zeolite is found in a

A

Softener

194
Q

The device on at the deaerator that keeps the water from backing up into the Steamline is

A

Overflow device

195
Q

Which pH value indicated a solution is neither acid or alkaline

A

7

196
Q

Hardness of water is expressed in

A

Grains or parts per million

197
Q

Where is caustic embrittlement most likely to be found

A

Riveted joints below the waterline

198
Q

A closed feed water water heater is located

A

Between the feedwater pump in the boiler

199
Q

Where would scale most likely occur

A

Below the waterline

200
Q

Zeolight is a

A

Ion exchange resin

201
Q

On the pH scale 8 is

A

Alkaline

202
Q

Which of the following is likely be using the feed water treatment

A

Sodium sulfate

203
Q

The result of High dissolved oxygen is

A

Corrosion

204
Q

What percentage of heat supply to the turbine is lost in the condenser cooling tower

A

70%

205
Q

And atmospheric relief valve is used on a

A

Turbine condenser

206
Q

Which of the following is located on the inlet line of a turbine condenser

A

An Atmospheric relief valve

207
Q

What does an atmospheric relief valve do

A

Protects the condenser and low pressure turban casing from overpressure

208
Q

Critical speed refer to

A

Speed at which the most vibration occurs

209
Q

1KW equals how many horsepower

A

1.34 hp

210
Q

What is the formula that can be used figure out how many poles are on a three phase 60 Hz 3600 RPM generator

A

120 times hertz divided by the RPM

211
Q

One mechanic horsepower is equivalent to

A

.746 kW, 746 Watts , 2545 btu

212
Q

How are large utility generators cool

A

H2

213
Q

845 hp motor runs at 74% efficiency what is wAtts per hour rate

A

1008.10

214
Q

What is a sentinel valve

A

Device to warn of overpressure in a turbine condenser

215
Q

A synchroscope is associated with

A

Synchronous generators

216
Q

How often is a turbine over speed test it

A

Every time Its put online

217
Q

Oil contaminated condensate return is one of the serious concerns in the

A

Closed feed water heater

218
Q

An intercooler is used on

A

A two-stage air compressor

219
Q

On a surface condenser what flows through the tubes and one of the tubes around it by

A

Cooling water flows through a tube surrounded by exhaust steam

220
Q

1 hp is electrical equivalent to how many watts

A

746

221
Q

A receiver in a compressor air system does what

A

Stores compressed air

222
Q

A synchrocope does what

A

Matches generator the system phasing

223
Q

A roll of impulse blades has what effect on rotating blades

A

None

224
Q

If two similar centrifugal pumps are connected in a series resulting output is

A

Constance flow pressure decrease

225
Q

In the field of a synchronized electric motor is overexcited the result is

A

Leading power factor

226
Q

How much torque is a 3600 RPM 200 hp electric motor develop

A

292

227
Q

What is most likely causing to feed water become pump becomes vapor bound

A

Water too hot

228
Q

How is a rotation reversed on a three phase motor

A

Reverse any 2 power leads

229
Q

How many Watts does a 45 horse motor consumer operating at 75% efficiency

A

44,800

230
Q

Circuit breaker shows the same function as a

A

Fuse

231
Q

Electric current is measured in

A

Amps

232
Q

What is the formula for finding the frequency of an alternator

A

P x rpm/ 120

233
Q

What is a formula for calculating speed of a synchronous motor

A

(120 x f)/p

234
Q

Which feed water system is Least efficient

A

Injector

235
Q

If two similar centrifugal pumps are we connected in parallel they would be

A

Flow increased. constant pressure

236
Q

When starting, the correct way to put the least amount of strain on a pump and a minimum load electrical motor is to

A

Have the suction valve open in the discharge valve closed

237
Q

On a stream driven boiler feed pump, which pipe is larger

A

Turbine steam exhaust and pump suction