Boat Systems Flashcards
Model of boat
SPC-SV
Engines
MTU 10V2000M92 turbo-charged after-cooled
Engine HP
1360 HP @ 2450
Engine rotation
Counter clockwise viewed from aft
ADEC
Advanced Diesel Engine Control
Each MTU engine has a computerized ADEC system that ___
Performs engine monitoring Speed governing Air/fuel ratio control Fuel injection timing control Engine protection Self-diagnostic functions
CCU
Central Control Unit
Where is the CCU located?
Mounted on top of the engine
What does the CCU do?
Provides control signals to engine
Monitors engine parameters
Initiate engine power reduction, shutdown, or e-shutdown
Where are the engine display and control panels located?
Coxswain and port helm panels, and on the fwd bulkhead of the Engine Room
How can the engine display panel display data?
Analog, bar graph, and digital gauges
What data can be displayed on the engine display panel?
Engine speed Engine oil pressure Fuel pressure Charge air pressure Turbocharger speed Battery voltage Engine hours Fuel consumption data Coolant temperature Charge-air temperature Engine oil temperature Exhaust temperature Intake air temperature Fuel temperature Engine governor temperature Injection as referenced to DBR Cruising time Leak-fuel level Speed setting Gearbox control oil pressure Gear-oil pressure Direction of engagement Fault messages
Oil pressure limit
Varies with engine RPM
An engine parameter that exceeds acceptable limits will produce ___
An audible alarms and a diagnostic message on the engine display panel
Where is the MTU engine control panels located?
Mounted on the fwd bulkhead of the engine room
What does the MTU engine control panels do?
Setting a safety interlock to prevent starting engine
Emergency stop of engine
Panel for display of fault and diagnostic information
Where is the Hamilton Engine Control Module located?
Below each MTU engine control panel
The ___ allows the remote engine control from the pilot house consoles, or local operation from the engine room
Rotary switch
___ on the Hamilton ECM allow placing the gear in drive, neutral, and backup modes
Pushbuttons
___ on the Hamilton ECM allow control control of engine speed
RPM pushbuttons
Emergency engine shutdown causes ___
Extreme stress to the engine, risk of overheating, and damage to engine components
How does the emergency engine stop button shut down the engine?
Cuts off air
Where are the emergency stops?
On each engine ignition panel on the coxswain and port helm consoles
On the MTU control panels on the engine room fwd bulkhead
Fuel shut off on the face of the port helm console
Marine gear
ZF Marine ZF 2050
Reduction gear ratio
1.765:1 forward and reverse
What controls the marine gears?
An electrically actuated control valve mounted on the marine gear, controlled through the engine throttles
Marine gear oil
5.5 gallons of TE-ML 04 30 or 40 weight L/O
What does the oil in the marine gear do?
Clutch apply pressure and lubrication
Oil in the marine gear flows through ___ mounted on the marine gear
An oil filter
Where is the marine gear dipstick located?
Aft side of the gear case
What maintains marine gear oil temp?
Temperature regulating valve and a gear oil cooler
Marine gear oil temp
86º to 194º F
What cools the gear oil?
R/W from the engine R/W system
Where is the gear oil cooler located?
Mounted on the port side top of each gear
Normal clutch applied pressure
280 psi
If system pressure is lost, the gear is fitted with a ___
Take-home device
The take-home devices requires ___
Removing a bolted cap on the gearbox, manually jacking the engine to gain access to 3 Allen screws inside the gear case and then mechanically locking the gear plates
A ___ couples each engine and its marine gear to the waterjet
Driveshaft
A ___ connects the marine gear to an ___
Cardan shaft
Intermediate shaft
The shaft has a ___ that allows for ___
Lovejoy coupling
Expansion and contraction
The bearing at the bulkhead penetration requires ___ of grease ever ___ operating hours
1/8 oz
200
Spare ___ are mounted on the bulkhead so that they can be placed on the power unit without disconnecting the shaft
Waterjet HPU drive belts
Waterjets
Two Hamilton HM-521 waterjets
How far down will the waterjet draw sand, mud, and debris from the sea bottom into the jet?
5 ft
Debris drawn through the waterjet will cause ___
Wear ring deterioration resulting in degraded performance
Water is drawn into the waterjet through an ___
Intake screen
The waterjet pump consists of an ___ and a ___
Impeller
Stator
Water is discharged at a high velocity by the ___
Steering nozzle
What can be done if debris is sucked into the waterjet?
Back flushing
What provides access to clear debris manually from the jets?
Waterjet cleanout port
What prevents water from flooding the lazarette when the waterjet cleanout port is open?
A white funnel extension mounted around the cover
Three R/W systems
HVAC
Main engines
Generator
The primary R/W system removes heat from ___
Engine coolant, engine fuel, engine combustion air, marine gear oil, and provides cooling and quieting for engine exhaust
The engine R/W system is a ___ system
Open loop
Engine R/W flow
- Seachest
- Butterfly valve
- Strainer
- Engine R/W pump
- Engine and Marine gear
- Exhaust piping
- OVBD
- Marine gear cooling water flows to a separate OVBD discharge
The J/W system is a ___ system
Closed loop
Cooling water capacity
30.1 gallons for each engine
Corrosion inhibiting antifreeze can be used in engines up to a seawater temp of ___. At higher temps a ___ must be used
77º
Water-soluble corrosion inhibitor meeting MTU standard Master Training List (MTL) 5049
Coolant flow
- Coolant reservoir
- Engine coolant pump
- Engine oil cooler
- Cylinder block and head
- Turbo charger
- Exhaust manifold
- Fuel cooler
- Temperature regulator
- Heat exchanger
- Reservoir
Where is the coolant reservoir located?
Fwd, port corner of each engine
Engine oil
21.4 gallons MTU Power Guard DEO SAE 15W-40 diesel engine oil
Normal operating oil pressure is monitored by the engine’s ___
CCU
Where is the engine oil fill cap located?
Inboard side of each engine, near the deck plate
Where is the engine oil dipstick located?
Inboard side of each engine, adjacent to the oil cap
Engine oil filters are mounted ___
Horizontally
Engine oil filters
Duplex filters located on the fwd end of the engine
What allows changing of one oil filter at a time?
A lever on the filters to stop flow to one filter
The engine oil filter in use is the one on the ___ side as the handle
Same
When the engine oil filter lever is centered ___
Both filters are in use
Drains oil from the engines and R/G
Reverso FLOCS
E/R air intake
Port and starboard in the aft corners of the engine room
___ provides warning that the air filter is restricting air flow
A gauge attached to the filter
A ___ prevents back flow of water from the exhaust system into the engines
Vertical riser in the lazarette
Fuel oil tank size
1400 gallons
Fuel tank 95% capacity
1330 gallons
The fuel tank contains an ___ tank level fitting connected to a tank gauge
Air pressure operated
The fuel gauge is also the gauge for the ___
P/W and the G/W
Tank level is measured by ___
Pressing the button and pumping very slowly one or two strokes, and then seeing where the gauge settles down. A calibration chart is used to convert the gauge reading to a fluid level in gallons
Where is the remote operated fuel shutoff valve located?
In the fuel line where it enters the engine room
Primary fuel filters
10 micron Racor duplex fuel filter/water separators
Where are the primary fuel filters located?
Fwd bulkhead of the E/R
The primary fuel filter in use is the one the handle is ___
Pointed to
Placing the primary fuel filter selector valve in the vertical position will ___
Allow fuel to flow through both filters
Where are the secondary fuel filters located?
Fwd STBD side of each engine
How can fuel be directed to one or both of the secondary fuel filters?
Rotating the lever
Where is the fuel priming pump located?
Next to the fuel filters
The priming pump is unlocked by turning the handle ___
Counterclockwise
The plunger on the priming pump should be pumped until ___
Fuel without bubbles comes out of the filter vents
Fuel flow for engines
- Tank
- Emergency fuel shutoff valve
- Primary filters/water separators
- Pump
- Secondary filters
- Fuel injection system in each head
- Fuel cooler
- Fuel tank
What does fuel do?
Powers
Cools
Cleans
Lubricates
Generator fuel filter
Single Racor filter
Where is the generator fuel filter located?
Deck plate level fwd of the generator
Unused fuel from the generator flows through a ___ to the fuel tank
1/2” stainless steel tube
Where is the fuel tank stripping pump located?
Fwd bulkhead of the engine room
Fuel tank stripping pump pickup tube is within ___ of the tank bottom
1”
Fuel flows from the tank to the stripping pump through ___, one at ___ and one ___
Two ball valves
Tank level
Near the pump inlet
The boat uses a ___ steering system
Fly by wire
Steering system components
- Jet HPU
- Waterjet hydraulic steering cylinder
- Waterjet reverse duct hydraulic actuator cylinder
- Jet control modules that control the flow of hydraulic fluid
- Joysticks at each helm
- Dual lever throttle control at each helm
- Display panel that displays the position of the nozzles and buckets
- Autopilot
Power to the jet drive is distributed through the ___
PIM junction boxes
PIM
Power and Interlock Module
Where is the PIM junction boxes for the steering system located?
On the aft bulkhead of the lazarette
Where is the HPU located?
Built into the waterjet unit
Where is the cap for the hydraulic fluid reservoir located?
Port side of each waterjet
Provides pressurized fluid to the steering and reverse duct cylinders
HPU
Where is the hydraulic oil dipstick located?
Next to the fill cap
The steering cylinder is controlled by the ___
JCM
JCM
Jet Control Module
If electronic control of the steering cylinder is lost, the steering cylinder can be ___
Operated manually
How is the steering cylinder operated manually?
- Switch the JCM to BACKUP, the light should illuminate
- Press a screwdriver into the port or starboard side of the steering valve solenoid to move the cylinder port or starboard
Opening the reverse duct bypass valve will cause the reversing duct to ___
Drop to the reverse position unless it is restrained by a rope
Each waterjet has an independent hydraulic cylinder that ___
Raises or lowers each waterjet reverse duct
If hydraulic control is lost, the reverse duct can be controlled by ___
- Tying a rope to the duct
- Open the bypass valve
- Reposition the duct
- Close the bypass valve when the duct is at the desired position
Where is the cylinder bypass valves located?
Next to the dipstick and fill cap
Each hydraulic cylinder is fitted with a linkage and sensor that provides ___
Cylinder position feedback to the master control unit
The ___ provides the steering cylinder feedback linkage
Tiller arm
The tiller arm also has a ___ showing the position of the steering duct
Mechanical gauge