BGT exam Flashcards

1
Q

What Newton’s law is the principal of a jet engine?

What forces must be balanced for steady unaccelerated level flight?

A

3rd law: every action has an equal and opposite reaction.

Thrust must be equal and opposite to drag

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2
Q

*What is boyles and Charles law?

A

B: PV=PV
C: V/T1=V/T2

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3
Q

What action specifically produces the forward thrust on a jet engine?

A

Again, the following utilises N3 law.
As atmospheric air is accelerated rearwards, it has an equal and opposite reaction on the engine apparatus which produces the forward acceleration. So is an internal reaction. Is NOT due to air being blasted out back.

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4
Q

What equation shows what the resultant reaction of the jet engine is proportional to? What is the relative size of these variables in a turbo prop/fan aircraft?
Which is in theory more efficient? Why?

A

Air accelerated = mass x velocity change

In a turbo prop, mass of air accelerated is greater but velocity is slower.
In turbofans, the mass of air accelerated is less but is faster… hence why they can travel faster. However, this is thermodynamically less efficient.

However, modern turbofan engines are moving larger volumes at reduced speeds to increase the propulsive efficiency (as jet/atmospheric velocity difference is reduced).

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5
Q

What is Bernoulli’s theorem?
It deals with the pressure of gases, which is important in a jet engine. What ways can the pressure be changed within an engine?

A

P + 1/2pv^2 + pgh (static + kinetic + potential = constant)

  • Removing/adding heat
  • Adding/removing molecules
  • Changing the volume
  • Changing the air velocity
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6
Q

How does a change in volume in subsonic flow affect velocity and pressure?

A

Small to large volume: pressure increases and velocity decreases
Large to small volume: pressure decreases and velocity increases.

P+ 1/2pv^2, so if static pressure increases kinetic decreases VV.

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7
Q

What is the Brayton cycle?

A

Is the term used for the continuous thermodynamic combustion cycle for a gas turbine engine. Is also known as a constant pressure cycle (as pressure constant during combustion as volume increases so speed increases).

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8
Q

*Describe the principal of the Brayton cycle

A

X4 actions are the same (intake, compression, expansion (power), exhaust).
A: ambient air is compressed towards “b” so volume decreases and pressure increases.
B: fuel is added so heat is added as it is burnt, at a relatively constant pressure towards “c” as volume increases. Pressure slightly decreases due to drag.
C: pressure losses toward “d” as gases expand back into atmosphere and some of the pressure is turned into mechanical energy by the turbine.

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9
Q

*Just know this…

A

Jet fuels are low octane and operate constant pressure

Piston engines have high octant fuel and constant volume.

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10
Q

What is the most common type of inlet? Explain why

A
Fixed geometry (pitot type) most common on turbo jet/fan aircraft that fly at high subsonic/low supersonic speeds.
Makes the most use of RAM effect of air due to a/c forward speeds and has minimal losses in RAM pressure with changes to a/c attitude.
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11
Q

*What is the purpose of a compressor?

A

Primary function is to supply air in sufficient quantity to the combustors, by increasing the pressure of the mass of air received to discharge it at the pressure/quantity required.
Secondary function is to supply bleed air for various purposes.

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12
Q

Describe the principal of operation of the centrifugal compressor

A

Airflow arrives at the centre of the impeller where flow is axial, and is accelerated outwards by centrifugal reaction to its rotational speed. Air then expands in a divergent duct called a diffuser, which causes static pressure to build as velocity decreases (Bernoulli).

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13
Q

What is an impeller? ASK ERIC

What type of compressor does this belong too?

A

Is a forged disc with integral radial disposed vanes on one or both sides forming XXXXGENT passages.
Can be swept back but for ease of construction also be straight.
Are apart of the centrifugal compressor.

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14
Q

What is a diffuser? What compressor does it belong too?

A

Attached internally to the outer part of impeller, or as a seperate casing, purpose is to create a pressure rise by slowing the air velocity through divergent ducts.
The vanes of the diffuser are tangential to the impeller and the inner edges of the vanes run with the direction of the resulting airflow from the impeller.
Centrifugal compressor

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15
Q

What is the principal of the axial flow compressor?

A

Airflow and compression remain parallel to the rotational axis of the compressor. A rotor is turned at high speeds by the turbine which will therefore continuously induce air into the compressor. Rotors further accelerate air rearward onto adjacent row of stator vanes, which are divergent so air slows and static pressure builds.

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16
Q

What is the purpose of inlet guide vanes?

What compressor does it belong too?

A

Are stationary vanes that direct airflow onto the rotor at the most desirable angle.
Axial

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17
Q

What is the purpose of rotor blades?

What compressor does it belong too?

A

Purpose is to move air rearwards through each stage. They are the first component of each stage of compression. Are of aerodynamic design with varying angle of incidence/aerodynamic twist similar to propellor (decrease angle at each stage). They rotate.
Axial

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18
Q

What purpose are stator blades?

What compressor does it belong too?

A

Receive air from rotor blades at high velocity and act as a diffuser swapping Ek for pressure. Are stationary.
Axial

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19
Q

Where is the impeller of the centrifugal compressor located?

Can it be used in conjunction with axial?

A

Located between accessories and combustor

Used in combination with axial

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20
Q

Where is the axial flow compressor located?

A

Located between inlet and combustor

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21
Q

Benefits of a multi spool compressor

A

Increase the operational flexibility as they provide high compression ratios, quick acceleration and better control of stall characteristics.
The reason for this is as altitude decreases (decreasing density) the low pressure compressor (N1) can speed up and recover some of the lost pressure through the high pressure compressor.

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22
Q

What is a gas generator?

A

Any combination of a compressor and turbine is known as a gas generator or spool.
A single spool engine is Ng, whereas multi spool engines will be denotes N1 (Low px compressor ), N2 (int/high px), N3 (high px)

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23
Q

What is a compressor stall?

A

Aka thermodynamic stall, it is the abrupt loss of efficiency in an axial flow compressor when the AoA of the blades becomes excessive/depart from the designed state.

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24
Q

What signs are there for a compressor stall?

A
There are typically no symptoms or warnings for a complete compressor stall. 
However, if a surge is about to occur, 
-vibrations may be felt
-temp/fuel/thrust fluctuations 
-high EGT
-engine sneeze/bang
-loss of power
-A/C surge
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25
Q

What are the causes of the compressor stall?

A

Turbulent or disrupted airflow into the engine inlet (reducing gas velocity).
Excessively rich fuel flow caused by abrupt engine accelerations as engine has not had enough time to spool up (causes reduced gas velocity by increased combustion back pressure).
Excessively lean fuel flow due to abrupt engine deceleration (increases gas velocity by reducing combustor back pressure).
Contaminated/damaged compressor blades (increasing gas velocity due reduced compression)
Damaged turbine components, causing loss of power to compressor therefore lower compression (increasing gas velocity)
Engine operated outside design envelope (RPM)

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26
Q

What are the 2 types of compressor stall?

A

Positive incidence: low pressure stage at low speeds (due bad intake ie if enter sideslip to right, left engine blocked airflow so speeds into engine reduces causing an increase in AoA)
Negative incidence: high pressure stage at high speeds (if a/c flys too fast or faulty turbine so air doesn’t slow).

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27
Q

Purpose of the combustion chamber

A

Burning fuel supplied through the fuel nozzles with the air supplied by the compressor and releasing the heat in a manner that air is expanded and accelerated to give a smooth stream of uniformly heated gas at all operating conditions.

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28
Q

What is the ideal air:fuel ratio for kerosene? Is this the value achieved in the combustor? How is that ratio achieved?

A

Ideally 15:1, but can vary between 45:1-130:1 in the combustion chamber. So fuel must be burnt with a small portion of air that enters the chamber.
Approx 20% of the airflow is taken by the snout and enters the flame turn (primary combustion zone). The snout is divergent so slows air down to a speed that kerosene can burn adequately at.

29
Q

How is air divided in the combustion chamber? What purpose is the air used for?

A

20% through primary path and 80% through secondary path.
Of the 20%, 12% flows axial through swirl vanes where fuel enters the chamber to help atomise, and 8% enters radially from forward end of the chamber to keep flame central; both to support combustion.

Of the remaining 80%, 40% goes through secondary holes to prevent flame from touching the walls and some of the O2 is burnt. The remaining is entered at the rear of the chamber and cools the mixture before entering the turbine.

30
Q

What purpose is the turbine? How does it accomplish this?

A

Primary function is to drive the compressor, and also drive the accessories and shaft of a TP/TS a/c.
Converts Ek & heat energy from exhaust gases into mechanical energy.
The turbine extracts energy by reducing pressure through convergent ducts at the trailing edge of the stator/rotors which will increase velocity.

Side note) Gases are at their hottest at entry to turbine

31
Q

What limiting factors are there for turbines?

A

Inlet temp is limited to to limitations of materials. In an ideal world the hotter the gas is, the more energy that can be extracted.
Energy transfer is never 100% efficient due to thermodynamic and mechanical losses. 90-98% efficient.
There is some aerodynamic losses in the turbine blades and nozzle guide vanes and gas leaks over the turbine blade tips.

32
Q

What purpose are nozzle guide vanes?

A

After combustion and before the turbines lie the discharge nozzles. They are of convergent shapes so accelerate air to the speed of sound (2500fps). At the same time the gas is whirled in the direction of the turbine blades. So on impact with the turbine blades and the subsequent reaction through the blades, they absorb the energy causing the turbine to spin at high speeds, providing the power for the turbine shaft thus compressor.

33
Q

What is done to help reduce the speed of exhaust gases? Why might this be useful?

A

Gas enters the exhaust system between 750-1200fps, but this produces high drag and reduces efficiency. So the speed of the exhaust is reduced through diffusion.
There is an increasing area between the outer wall of the jet pipe and exhaust cone, reducing speed to .5M (950fps). The exhaust cone also helps prevent back flowing across the rear face of the turbine.
There is also some residual swirl in the gas, so there are struts in the exhaust unit to straighten the flow before entering the jet pipe.

34
Q

Bruce statement

A

Eeeeek ask Eric

35
Q

Explain con/div exhaust systems

A

Convergent exhaust nozzles waste energy as they do not achieve outside air px immediately. Adding a divergent section, means the convergent exit is the throat where sonic airflow exists. This means velocity will continue to increase and pressure decrease, utilising all energy and adding thrust (force parallel to longitudinal axis) by N3 law.

36
Q

What are the requirements of oils?

A
Low volatility
Anti foaming
Low lacquer and coke deposits
High flash point
Low pour point
Film strength
Wide temp range
High viscosity index

Achieved with moderns synthetic antifreeze oils

37
Q

Explain low volatility, anti foaming, low lacquer and coke deposit

A

LV: to minimise evaporation at altitude
AF: more positive lubrication
LL/C: keeps solid particle formation to minimum

38
Q

Explain high flash point, low pour point, film strength

A

FP: temp at which vapours are released and ignite if next to flame
PP: lowest temp at which oil will satisfactory pour
FS: good cohesion/adhesion qualities (stick together in compression and stick surfaces in centrifugal)

39
Q

Explain high temp range and high viscosity index

A

TR: -60 to 400*F
VI: how well oil retains viscosity when heated to its operating temperature

40
Q

What oil tanks do gas turbines typically use? What purpose are oil tanks?
What ways can system contents be measured?
Can air be in oil?

A

Gas turbines utilise dry sump, so require oil tank.
Oil tanks are to store adequate quantity of oil to ensure engine has adequate supply under all operating conditions.
It must provide for lubrication systems draining & replenishment.
Must have a means of indicating system contents (glass, dip stick or cockpit indicator).
Must have deaerating device to remove air from returning oil.

41
Q

What safety precautions must be in place for oil tanks?

A

10% expansion space for increasing temp/altitude.
Must be impossible to inadvertently overfill into expansion space. A scupper is required to carry spilled oil to environmental drain.
Word oil must be stencilled on area of oil refill.
Filler cap with tube attached to tank.

42
Q

Can air from the compressor be used for sealing? If so, how?

A

Yes, used to seal the bearing housings to prevent leakage of oil into the engine main casing or compressor inlet.
Air is directed across the bearing oil seals toward the bearing/oil supply, preventing the escape of oil.

43
Q

What types of seals are there on gas turbine engines?

A

Labyrinth, ring, hydraulic, carbon and brush

44
Q

Describe a labyrinth seal

A

Finned rotating member with a static bore lined with soft a readable material/high temp honeycomb structure.

45
Q

Describe a ring seal

A

Metal ring which is housed in a close fitting groove in the static housing.

46
Q

Describe a hydraulic seal

A

Seal fin immersed in annulus of oil created by CFF. Any difference in air pressure inside/outside of air chamber is compensated by difference in oil either side of the fin.

47
Q

Describe carbon seals

A

Static ring of carbon which constantly rubs against a collar on a rotating shaft. Several springs used to maintain contact between carbon and collar.

48
Q

What is the purpose of the electronic engine controller?

A

The EEC is reading the parameters of the engine and responds to the pilots power inputs by scheduling an appropriate amount of fuel to achieve the given power setting (knowing engine/atmospheric parameters) to give 15:1 ratio.
Also automatically controls fuel flow so that the max turbine inlet temperature is never exceeded.

49
Q

Explain the dual manifold duplex type fuel nozzle

A

Under normal conditions, a primary tube opens to allow fuel flow during low fuel settings. If a higher fuel flow is required, a secondary tube opens. This is though a single inlet manifold.
A variation of the duplex has 2 fuel inlets. As fuel flow required increases, secondary valve opens and fuel flows down both pathways so that it can atomise fuel over a wider flow range.

50
Q

What is the dump valve?

A

Apart of the dual entry duplex nozzle.
Purpose is to on shutdown, dump all residual fuel in the manifold to prevent vaporisation and ensure a definite shutdown.

51
Q

When is effective atomisation at low fuel flows required?

A

High altitude and start up.

52
Q

What is the purpose of the engine pressure ratio system?

A

Thrust of an engine is shown on the engine pressure ratio gauge (EPR), which measures the ratio of 2/3 parameters.
Such as:
-jet pipe to inlet pressure (allows changes to atmospheric conditions)
-integrated turbine discharge and fan outlet pressure to compressor inlet (fan engine)
-older models used jet thrust pressure measuring jet pipe/turbine discharge pressure

53
Q

What purpose is the torque indicating system? What is it measured in?

A

Used to indicate power developed by a turbo prop/shaft a/c on a device called a torque meter. Torque is the primary power/performance indication for torque producing engines.
Engine torque or turning moment is proportional to horsepower and is transmitted through a propellor reduction gearbox.
Can be measured in terms of… by a electronic or hydro mechanical type
-oil px (PSI)
-torque (ft/lb) or (%max)
-horsepower

54
Q

What type of ignition system is used in gas turbines?

A

High energy system. Are required to ensure engines will relight at high altitudes and starting under any condition.
Transformer increases voltage for start.

55
Q

Explain the relight process

A

Starter left in auto in case of flame out. In which case HE left off as the high volts would burn out the ignition system, so continuous ignition system is used.
Air can’t be too fast (blow flame out) or slow (won’t windmill).
Can’t be too high (air too thin & also so won’t windmill).

56
Q

Explain a generic start sequence for a gas turbine a/c

A
  • Pre start checks complete
  • Electronic fuel pumps… on
  • Power/condition lever… start position (allows scheduling of fuel at correct time)
  • Ignition… start (continuous HE, spring loaded so goes back to on/auto at self sustaining RPM)
  • Monitor engine parameters (temp, comp speed, engine torque, EGT. Looks for smooth rise in temp/RPM)
  • Once ground idle RPM met, move power lever to GI
  • Turn fuel pumps off (watch fuel flow/px)
57
Q

What is self sustaining RPM?

A

Engine can accelerate without help of starter as sufficient airflow over turbine to drive the compressor

58
Q

Explain a hot start

A

When temperature exceeds the stated limited.
Caused by a wet start (if all suddenly ignites), fuel too early or too much, starter too slow (not enough air to cool).
Can result in turbine damage.
Must motor engine after hot start.

59
Q

Explain a hung start

A

Is the failure of the engine to start. The ignition system activates but engine fails to reach self sustaining RPM.
Slow RPM rise can be due to insufficient fuel, no ignition/failure to ignite or starter too slow.
Symptoms may include rapidly rising temp/not rising at all without an increase in RPM.
Follow normal shutdown procedure after hung start.

60
Q

What actions are to be taken if tailpipe fire during start

A

Risk is after a wet start as there is fuel lying around and potentially high temp. Will have fire warning and will damage tailpipe/turbine as fire flows back into turbine)

  • Fuel selector… off (power/condition lever)
  • Starter… keep cranking (blow fire out, stop before apply fire extinguisher as otherwise blow away extinguisher)
  • Fire extinguisher… on (CO2 to avoid engine contamination)
  • Masters/all switches/other engines… off
  • Report
61
Q

What will be noticed in a flame out during start?

A

Drop in turbine temp and RPM. The engine will come to stop normally, so afterwards notify engineering. Before notifying engineering, re run through checklist to see if any actions missed, if so, attempt another start.

62
Q

Where is air for anti icing sourced from? Is anti icing always required on engines?

A

Sourced from the high pressure compressor via bleed valve.
Some a/c do not require engine anti ice as ice does not form in sufficient quantity.
In some cases on turbo props, only a small amount of hot air is required as the oil reservoir is contained within the propellor reduction gearbox, providing some anti ice capability.

63
Q

How much air is left in the exhaust for after burners? How is this air used?

A

60% of the air is left.
The flame is approx 1700*C in the AB. Spray bars are arranged so the flame is concentrated around the centre (axis) of the pipe. This way only a portion of unburnt air is combusted and the remaining air is flowed along the walls and used therefore for cooling.

64
Q

Water injection is a method for thrust argumentation. What are the 2 methods of injecting the fluid for different types of engines?

A

Centrifugal flow engines typically have the fluid added at the compressor inlet.
Axial flow engines typically have the fluid added at the combustion chamber inlet. This is because a more even distribution can be obtained and greater quantity can be added.

65
Q

What is SFC

A

Ratio of fuel consumption to thrust or shaft horsepower should be as low as practicable.
Expressed in lb/hr/lbt (lb of fuel per hour per net pound of T/SHP).
Is determined by thermal and propulsive efficiency of the engine.

66
Q

What temperature ultimately controls the engine power output?

A

Turbine entry temperature

67
Q

What are advantages of the centrifugal type compressor?

A

More robust (less susceptible to FOD)
Better on smaller engines
Easier to develop and manufacturer
Simple

68
Q

What advantages are there to axial flow compressor?

A

Avoids energy losses due axial flow
Consumes more air
Attains higher pressure ratios… can increase by adding stages
Produces more thrust for same frontal area
Easier to maintain
More efficient/higher SFC for given thrust