B3 HAZARDOUS SUBSTANCES ENGINEERING CONTROL & PPE Flashcards
What does LEV stand for
LEV stands for Local Exhaust Ventilation
What does an LEV system do
What does an LEV system do?
It takes contaminants (dusts, mists, gases, vapour or fumes) out of the air so that the cant be breathed in.
What are the three key points of an LEV
Three key points are:
1) takes contaminated air away from a specific contaminated source
2) minimises the air entering the operator breathing zone
3) clean the air (if necessary) and gets ris of the contaminants safely
When might an LEV not be the right control system?
An LEV might not be the right control system when
1) there are a large number of widely-spaced sources
2) the source if large and LEV is impossible to apply over the entire source
3) the source position is not fixed
4) the source emitted relatively small amounts of contaminant (which is not toxic)
5) the contaminant is offensive but not harmful (smells but no harm)
For and LEV what do you need to consider?
What do you need to consider when selecting an LEV?
For and LEV you need to consider
- Particle size - are they inhalable or respirable
- Viability of particle clouds - respirable dust clouds are practically invisible - inhalable dust clouds are partially viable, mist and fume are more visible the dust
- Movement of particles in the air, small particles float and large particles travel a small distance before settling quickly (LEV need to remove both suspended inhalable particles and intercept the larger particles…think woodwork dust and chips)
- Abrasive or corrosive particles, some particles are more abrasive than others SILICA and some more chemically active ACID. Needs to be taken into consideration of material used to construct the LEV
- Sticky dust, mist and condensate. heavy condensate can block ducts (drain points, access points for cleaning)
- Flammable or combustible substances. many organic and dust metals (zinc) are combustible and LEV systems need to reduce the chances of ignition and cope with a possible dust explosion.
Name the components of an LEV system
The basic components of an LEV are:
HOOD/INLET - to collect contaminant at source
DUCTWORK - to take it away from the source
FILTER/AIR CLEANER-to remove containment from the extracted air stream
FAN -to provide the airflow
EXHAUST/OUTLET -discharges the cleaned air to the outside somewhere safe
What are the different types of enclosure
Three different types of enclose
1) full enclosure - glove box
2) room enclosure - operator and process enclosed (paint spraying a room)
3) partial enclosure - fume cupboard
Name 4 types of hood extractor
ENCLOSING - effective as all the work done in the hood
RECEIVING - speed and direction good for hot works, think about grinder
CAPTURING - common, generates airflow at the source to capture and draw in the air
RECEPTOR - like you get over a furnace the hood covers all the work to avoid fugitive emissions
How do you know how effective and LEV is
The effectiveness of and LEV can be judged by
- -how much the hood constrains the contaminant cloud
- -how well the LEV induced airflow carries the contaminant cloud into the system
- -how little of the contaminant cloud enters the process operator breathing zone.
What are the design considerations for ductwork
The design considerations for ductwork should be:
- -keep the design simple
- -use a suitable material resistant to the contaminant
- -have high air velocity to keep particles suspended
- -minimise noise
- -keep the pressure negative
- minimize the number of bends and junctions
- -smooth bends
- -no T junctions
- -used tapered sections
- -provide drainage points at any low points
- -provide access points for cleaning and blockage removal
- -accommodate thermal expansion and contraction
- -be able to withstand wear and tear
- -avoid settled particles by making sure the velocity is high enough (think woodworking dust…sticky….can narrow the duct and block it)
What is the minimum duct velocity for gases and non condensing vapours (face or dust)
What is the minimum duct velocity for gases and non condensing vapours (face or dust)
velocity of 5 m/s
What is the minimum duct velocity for condensing vapours, fume and smoke
What is the minimum duct velocity for condensing vapours, fume and smoke
velocity of 10 m/s
What is the minimum duct velocity for process dust (cement dust, brick dust, wood shavings, grinding dust)
What is the minimum duct velocity for process dust (cement dust, brick dust, wood shavings, grinding dust)
velocity of 20 m/s
Name four PARTICLE COLLECTORS
Four particle collectors are:
FABRIC FILTER - for dry dusts. 99.9% efficient for 5um particles. Filters need replacing and cleaning (mechanical shaking, reverse airflow, pulsejet)
CYCLONES - throws particles out to the wall by centrifugal which drop to collection hopper. 40-70% efficient for 5um particles. Cheap as no filter
ELECTROSTATIC PRECIPITORS - less air resistance than fabric- 92% efficient for 5um particles. dust particles are charged and attracted to plates of opposite charge but not all particles can be charges. not suitable for heavy contamination. pipe or tube or parallel plate
SCRUBBERS - wetting particles and washing them out of a contaminant cloud. 96% efficient for a 5um particle. more efficient than a cyclone. used in large gas plants. two types VENTURI SCRUBBER (common), SELF INDUCED PRAY COLLECTOR, WET CYCLONE SCRUBBER, PACKED TOWER SCRUBBER
When selecting a filter what do you need to think about
When selecting a filter what do you need to think about?
is the contaminant a solid, liquid or gas as the filter needs to be appropriate
What are the two types of air cleaners for gases and vapours
Two types of air cleaners for gases and vapours
DESTRUCTION METHOD - thermal incineration. gases or vapour are destroyed before discharge by burning
RECOVERY METHOD - e.g. adsorption. contaminated air passes through filters that remove gases and vapours. activated carbon filters are the most common however you need to change the filter, the filter fails on saturation (drips), carbon can develop hot spots that need heat detectors and fire extinguishing systems
What factors need to be considered when selecting a fan
What factors need to be considered when selecting a fan
- -the type of substance
- -flammability (gas vapours) or combustibility (solids)
- -airflow required
- -system resistance characteristics (balance, not pushing harder than the other)
- -fan pressure
- -space limitations
- -method for mounting the fan
- -operating temperature
- -noise levels
Name Three types of fan
Name three types of fan:
PROPELLOR -general or dilution ventilation, light, inexpensive, don’t produce much pressure and operate best against low resistance.
AXIAL -not suitable for dust, compact, do not develop high pressures (gases and vapours)
CENTERFUGAL - common in LEV systems, generate large differences in pressure and can produce airflows against considerable resistance
What are the factors that can reduce the effectiveness of an LEV
identify the reasons why the EFFICIENCY of a local exhaust ventilation (LEV system may gradually deteriorate under normal use conditions (10)
the factor that can reduce the effectiveness of and LEV are:
- -POOR DESIGN wrong hood for type and size of containment cloud or underpowered fan unable to capture cloud
- -POOR USE - system not switch on, wrong hood placement
- -UNAUTHORISED MODIFICATION -can imbalance a system and adversely affect air flows
- -INADEQUATE MAINTENANCE -damaged ducting, congested filters and damaged fan blades will compromise the effectiveness of the LEV
- -CHANGES OF WORK ACTIVITY - generating more contaminant than the LEV was designed to cope with
What is general (dilution) ventilation
What is general (dilution) ventilation
It’s used to define the flow of air into and out of a working area.
–it provides fresh air
–removes excess heat
–dilutes and removes offensive odours
–dilutes and contaminants caused by workplace activities
What are the two types of General (dilution) ventilation
What are the two types of General (dilution) ventilation
NATURAL VENITLATION-relies on wind pressure and temperature differences to move fresh air through a building. Not controllable
FORCES OR MECHANICAL VENTILATION-which uses mechanical supply and or extraction to provide fresh air and is controllable.
What must you make sure when you use general (dilution) ventilation?
What must you make sure when you use general (dilution) ventilation?
that the person is not in the air flow of the contaminant.
i.e. Stand in front of the air flow with contaminant in front facing the direction that the particles would leave out the window/door of.
What should you inspect on an LEV
What should you inspect on an LEV.
- -any moving parts that may wear such as fan bearings or filter shakers
- -non moving parts, such as hoods, ductwork and seals
- -parts that deteriorate with use, such as filters or flexible ducting
- -items that need regular attention such as filters that need replacing or removing sludge from a wet scrubber
What Qualitative measurements can you use to access the performance of an LEV
Describe the various tests that could be used to access the efficiency of a LEV system (12)
Observation
–dust lamp or Tyndall illumination makes the particles visible. shows the density and movement of particle clouds in the lights path.
–smoke pellets, smoke tubes or smoke generators
they can both
–show the size, velocity and behaviour of airborne contaminant
–identify capture zones and boundaries
–confirm containment within a hood
–identify draughts, their direction and size
show the general movement of air
cameras, fibre optic camera and boroscopes can be used inside the LEV
What Quantitative measurements can you use to access the performance of an LEV
Describe the various tests that could be used to access the efficiency of a LEV system (12)
What Quantitative measurements can you use to access the performance of an LEV
INET - FACE OR CAPTURE VELOCITY - booth is divided into rectangles and air velocity is measured at a series of positions across the booth face (vane anemometer)
DUCT - TRANSPORT DUCT VELOCITY - measured in a straight section of duct ( thermal anemometer is suitable if air velocity if less than 3ms-1 or pitot static tube)
FAN.AIR MOVER - fan direction and speed, pressure difference across the fan and the volume flow rate
AIR CLEANER - FILTERS - pressure difference across the filter. WET SCRUBBER - pressure difference at the inlet and outlet
AIR SAMPLING - testing emission levels from the exhaust, calibrated instruments
What instruments can you use to test an LEV
What instruments can you use to test an LEV
VANE ANEMOMETER
THERMAL ANEMOMETER
PITOT STATIC TUBE
VANE ANEMOMETER
VANE ANEMOMETER
–USE ON THE OUTSIDE ONLY AS WOULD OBSTRUCT AIRFLOW
–NO OF ROTATIONS OF VANE COUNTED OVER TIME
–VELCOITY CALCUATED IN METER PER SECOND (0.12-25MS-1)
FACE VELOCITY MEASUREMENT
THERMAL ANEMOMETER
THERMAL ANEMOMETER
- -RATE OF HEAT LOSS IS RELATED TO FLOWOF AIR
- -VELOCITIES MEASURED 0-30MS-1
- -TEST DUCTWORK AND CORRECT POSITIONING OF THE HOOD
- -MORE SUITABLE FOR DUCT VELOCITIES LESS THAN 3MS-1
PITOT STATIC TUBE
PITOT STATIC TUBE
- -THINK OF THE BIT ON THE PLACE WING
- -PRESSURE GUAGE, VELOCITY PRESSURE WHICH CAN THEN BE CONVERTED TO VELOCITY
What law relates to examining and testing an LEV
outline the requirements relating to the statutory examination…………… and testing of LEV systems, specifying the information that should be recorded following each thorough examination. (8)
What law relates to examining and testing an LEV
regulation 9 of the CoSHH regulations 2002 requires a thorough examination and test of a LEV system to be carried out
- -by a competent person
- -once in every period of fourteen months ( 1 month for JUTE)
- -keep a record for 5 years
high hazard proves require more frequent through examination
includes airflow and pressure measurements
check on control effectiveness
exposure management
test the LEV against the performance record in the commissioning report