Automated Controls Flashcards

1
Q

Where are automated controls most common?

A

commercial and industrial applications

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2
Q

List examples of an automated control system

A
  • Cruise Control
  • HVAC
  • Food Production
  • PF correction
  • Autopilot for ships and aircrafts
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3
Q

List benefits of automated controls

A
  • Consistent
  • Reduced labour (initial labour is usually much higher)
  • Improved safety
  • Lower operating cost
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4
Q

What are the two categories for AC?

A

Open Loop and Closed Loop

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5
Q

Open loop characteristics and examples of applications?

A
  • Requires an operator
  • not self correcting
  • no feedback
  • Bathroom heat lamp
  • Heat and a/c for most cars
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6
Q

Closed loop characteristics and examples?

A
  • no operator required
  • self correcting
  • has feedback
  • Bathroom baseboard heat
  • climate control in some cars
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7
Q

advantages and disadvantages of open loop?

A

Advantages:

  • Low initial cost
  • easy to install
  • simple to troubleshoot

Disadvantages:

  • ongoing labour
  • error
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8
Q

Closed loop advantages and disadvantages?

A

Advantages:

  • self correcting
  • reduced ongoing labour costs
  • reduced error
  • higher performance

Disadvantages:

  • High initial cost
  • expensive to install
  • more complex to troubleshoot
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9
Q

What is the error signal?

A

the difference between the set point and sensor signals

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10
Q

Examples of process variables?

A
  • temperature
  • level
  • pressure
  • speed
  • light
  • flow
  • weight
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11
Q

What are the two modes of control for each category?

A
  1. Discontinuous

2. Continuous

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12
Q

What do discontinuous controls use and what are the characteristics? How is the process variable corrected?

A
  • Use actuators which are either on or off

- corrected by varying the time intervals in which the actuator is on or off

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13
Q

In discontinuous control, the process variable error can be substantial if the ___________ is too wide

A

Dead Band

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14
Q

In continuous control, the actuator output is ________________________________________?

A

variable and proportional to the difference between the set point and the sensor.

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15
Q

Are the sensors in continuous control analog or digital? Why?

A

Analog, because their output can vary continuously

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16
Q

What is the process variable error dependant on?

A
  • RESOLUTION of the sensors
  • PERFORMANCE of the actuators
  • COMPLIANCE of the process variable
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17
Q

what does the “PID” stand for in PID control?

A
  • Proportional
  • Integral
  • Derivative
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18
Q

What are P & ID Drawings, what do they include and which block diagram is it?

A
  • Piping and Instrumentation Drawings
  • Pipes, pumps, tanks, sensors, actuators, controllers, etc…
  • Process control block diagrams
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19
Q

What does the first and then remaining letters stand for in a P & ID balloon

A

First letter = Process Variable

Next letters = instrument

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20
Q

List the methods and what they mean in PID Control

A
Proportional = "How BIG is the error?"
Integral = "How Long has the error been present?"
Derivative = "How FAST is the error changing?"
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21
Q

What are sensors also known as?

A

Transducers

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22
Q

What does a transducer do?

A

Converts one form of energy to another

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23
Q

What do active transducers do? list an example

A
  • Generate output without an external supply

- a thermo couple which generates a small voltage when heated up

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24
Q

What do passive transducers do? list an example

A
  • Do not generate an output
  • only physically or electrically change
  • a resistive thermal device changes resistance with temperature
25
What are the two elements within sensors?
Primary and secondary
26
What does the primary element do in a sensor
convert the process variable into a format suitable for measurement
27
what does the secondary element of a sensor do?
convert the primary element into an electric change
28
What are the 3 pressure/vacuum sensors and their properties?
Bellows = LOW pressure Diaphragms = MORE pressure Bourdon Tubes = MOST pressure
29
What are strain gauges?
Sensors of FORCE
30
Characteristics of a bonded wire strain gauge?
R=Kl/CMA - when stretched R increases - when compressed R decreases - Low gauge factor (less sensitive)
31
Characteristics of Piezoresistive strain gauges?
- Crystal changes R with force - When stretched R increases - When compressed R decreases - High gauge factor (more sensistive)
32
List examples of Flow sensors
- Flow Switches - Manometer (atmospheric Pressure gauge) - Turbine Flow Meter - Magnetic Flow Meter
33
list examples of level sensors
- Floats - Switches - Conduction - Ultrasonic
34
As a temperature sensor, bimetallic strips are used in what systems?
Discontinuous
35
What is a thermocouple and its characteristics?
- Temperature sensor - generates a small voltage - continuous or discontinuous - active sensor
36
What are several thermocouples connected in series called?
Thermopile
37
An enclosed thermopile with radiation focused on it is called?
A radiation pyrometer
38
Resistive thermal device characteristics?
- positive temperature coefficient | - considered linear
39
Thermistor characteristics?
- negative temperature coefficient | - non linear
40
Integrated circuit temperature sensor characteristics? standard output control signals?
-Uses either a RTD or Thermistor and corrects any non linearity -requires a power supply 4-20mA, 10-50mA, 1-5 Volts, 1-10 Volts, 3-15 PSI
41
Give 5 examples of sensors
- Thermostat - Thermocouple - Float - Limit switch - Photocell
42
What is the first step in troubleshooting?
Verify the Problem
43
what does a phototube (photo-emissive cell) have within it?
a photosensitive cathode that emits electrons when exposed to light
44
in a photo tube (photo-emissive cell), what happens when a potential is placed across it?
the electrons emitted by the the cathode will be attracted to the anode and a micro current will flow
45
Characteristics of a Light Dependant Resistor (LDR) ?
- Resistance changes with light intensity - usually made with cadmium sulphide - Light releases free electrons
46
What is the comparison of resistance between the light and dark in a LDR?
- 100M ohms in darkness | - less than 100 ohms in sunlight
47
What is a Photovoltaic Cell (solar cell) and what does it do?
- PN Junction with a LARGE light sensitive area | - converts light energy to electrical energy with no external power supply
48
What can a single solar cell produce?
about .5 volts and 4 amps
49
how are the output voltage and current increased in Photovoltaic Cells (solar cells) ?
- Output voltage is increased by adding cells in series | - Output current is increased by adding cells in parallel
50
How does a Photo Diode work?
- Reverse leakage current increases with temperature | - if light is directed on PN Junction, current will be proportional to the amount of light
51
How are Phototransistors made and what are they sensitive to?
- Made like a conventional BJT with a lens to focus light on ther base-collector junction - sensitive to heat/light
52
How are Light Activated SCR's made, how do they work and what is the max wattage they can control?
- Similar to a conventional SCR but has a lens to focus light on the GATE - Light will trigger SCR on - 500W max
53
How do LEDS create energy?
Light energy (photons) striking a PN Junction
54
How are photons produced in a LED?
When electron/hole pairs recombine
55
What is a LEDs approx PIV?
about 6 Volts
56
What do LEDS require?
current limiting resistor
57
What is the max amps on an LED?
about 10 to 50 mA
58
What do Opto-Couplers do? What do they eliminate? What are they used for?
- isolate systems electrically - eliminates propagation of EMI and RF noise - Used for solid state relays