API 570 Q&A Flashcards
- API 570 covers inspection, repair, alteration, and rerating procedures for metallic piping systems that
have been in-service
API 570 was developed for the petroleum refining and chemical process industries.it may be used?
It may be used, where practical, for any piping system.
API 570 ________ be used as a substitute for the original construction requirements governing a piping
system before it is placed in-service.
shall not
API 570 applies to piping systems for process fluids, hydrocarbons, and similar flammable or toxic fluid
services. Which of the following services is not specifically applicable?
Water, steam condensate, boiler feed water
Some of the classes of piping systems that are excluded or optional for coverage under API 570 are listed
below. Which one is a mandatory included class?
Catalyst lines
The _________ shall be responsible to the owner-user for determining that the requirements of API 570 for
inspection, examination, and testing are met
Inspector
Who is responsible for the control of piping system inspection programs, inspection frequencies, and
maintenance of piping?
Owner-User.
An Authorized Piping Inspector shall have the following qualifications. Pick the one that does not belong in
this list
Four years of experience inspecting in-service piping systems
Risk Based Inspections include which of the following
Likelihood assessment.
b. Consequence analysis.
c. Operating and Inspection histories
An RBI assessment can be used to alter the inspection strategy provided
The degradation methods are identified.
b. The RBI is fully documented
Which one of the following is not a specific type or an area of deterioration?
Rectifier performance
Injection points subject to accelerated or localized corrosion may be treated as ________.
separate inspection circuits
The recommended upstream limit of inspection of an injection point is a minimum of:
12 inches or 3 pipe diameters whichever is greater
The recommended downstream limit of inspection of an injection point is a minimum of:
second change in flow direction past the injection point, or 25 feet beyond the first change in flow direction
whichever is less
Select thickness measurement locations (TMLs) within injection point circuits subject to localized corrosion
according to the following guidelines.
Establish TMLs on appropriate fittings within the injection point circuit,Establish TMLs on the pipe wall at the location of expected pipe wall impingement or injected fluid.
d. Establish TMLs at both the upstream and downstream limits of the injection point circuit.
What are the preferred methods of inspecting injection points?
Radiography and/or ultrasonics
During periodic scheduled inspections, more extensive inspection should be applied to an area beginning
__________ upstream of the injection nozzle and continuing for at least __________ pipe diameters
downstream of the injection point.
12 inches, 10
- Why should deadlegs in piping be inspected?
The corrosion rate in deadlegs can vary significantly from adjacent active piping.
Both the stagnant end and the connection to an active line of a deadleg should be monitored. In a hot piping
system, why does the high point of a deadleg corrode and need to be inspected?
corrosion occurs due to convective currents set up in the deadleg.
What is the best thing to do with deadlegs that are no longer in service?
Remove them.
What are the most common forms of corrosion under insulation (CUI).
localized corrosion of carbon steel and chloride stress corrosion cracking of austenitic stainless steel.
What climatic area may require a very active program for corrosion under insulation?
Warmer, marine locations.
Certain areas and types of piping systems are potentially more susceptible to corrosion under insulation.
Which of the items listed is not susceptible to CUI?
Carbon steel piping systems, operating between 250 degrees F and 600 degrees F.
What location is subject to corrosion under insulation and inspection contributes to it.
Locations where insulation plugs have been removed to permit piping thickness measurements
Soil-to-air (S/A) interfaces for buried piping are a location where localized corrosion may take place. If the
buried part is excavated for inspection, how deep should the excavation be to determine if there is hidden
damage?
6 to 12 inches
At concrete-to-air and asphalt-to-air interfaces of buried piping without cathodic protection, the inspector
should look for evidence that the caulking or seal at the interface has deteriorated and allowed moisture
ingress. If such a condition exists on piping systems over ______ years old, it may be necessary to inspect
for corrosion beneath the surface before resealing the joint
10
An example of service-specific and localized corrosion is
Unanticipated acid or caustic carryover from processes into non-alloyed piping.
Erosion can be defined as?
removal of surface material by action of numerous impacts of solid or liquid particles.
A combination of corrosion and erosion results in significantly greater metal loss than can be expected from
corrosion or erosion alone. This type of loss occurs at:
high-velocity and high-turbulence areas
Environmental cracking of austenitic stainless steels is caused many times by
exposure to chlorides from salt water, wash-up water, etc.
When the inspector suspects or is advised that specific piping circuits may be susceptible to environmental
cracking the inspector should
schedule supplemental inspections
If environmental cracking is detected during internal inspection of pressure vessels, what should the
Inspector do?
The Inspector should designate appropriate piping spools upstream and downstream of the vessel to be
inspected if piping is susceptible to environmental cracking.
If external or internal coatings or refractory liners on a piping circuit are in good condition, what should an
inspector do?
After inspection, if any separation, breaks, holes or blisters are found, it may be necessary to remove
portions of the lining to determine the condition under it.
What course of action should be followed if a coating of coke is found on the interior of a large pipe off a
reactor on a Fluid Catalytic Cracking Unit
Determine whether such deposits have active corrosion beneath them. If corrosion is present, thorough
inspection in selected areas may be required.
Fatigue cracking of piping systems may result from:
excessive cyclic stresses that are often well below the static yield strength of the material.
Where can fatigue cracking typically be first detected?
At points of high-stress intensification such as branch connections.
What are the preferred NDE methods for detecting fatigue cracking.
Liquid penetrant testing, magnetic particle testing and/or possibly acoustic emission testing.
Creep is dependent on:
time, temperature, and stress
An example of where creep cracking has been experienced in the industry is in the problems experienced
with cracking of 1.25% Chrome steels operating at temperatures above _________ degrees F.
900
Brittle fracture can occur in carbon, low-alloy, and other ferritic steels at or below _______ temperatures
ambient
Water and aqueous solutions in piping systems may freeze and cause failure because of the
expansion of these materials
Different types of inspection and surveillance are appropriate depending on the circumstances and the
piping system. Pick the one that does not belong in the following list.
Chemical analysis inspection.
Internal visual inspections are __________ on piping unless it is a large diameter transfer line, duct, catalyst
line or other large diameter piping system.
not normally performed
Name an additional opportunity for a normal non-destructive internal inspection of piping.
When piping flanges are disconnected
Why is thickness measurement inspection performed?
To determine the internal condition and remaining thickness of the piping components.
Who performs a thickness measurement inspection?
The Inspector or examiner
When corrosion product buildup is noted during an external visual inspection at a pipe support contact area
lifting off such supports may be required for inspection. When doing this, care should be:
exercised if the piping is in-service.
Qualified operating or maintenance personnel also may conduct external visual inspections, when:
acceptable to the inspector.
Who would normally report vibrating or swaying piping to engineering or inspection personnel?
Operating personnel
Thermography is used to check for:
hot spots in refractory lined piping systems.
Thickness measurement locations (TMLs) are specific ________ along the piping circuit where inspections are to be made
areas
The minimum thickness at each TML can be located by:
ultrasonic scanning or radiography
Where appropriate, thickness measurements should include measurements at each of _________ on pipe and fittings
four quadrants
Where should special attention be placed when taking thickness measurements of an elbow?
The inside and outside radius
TMLs should be marked on inspection drawings and __________________ to allow repetitive measurements
on the piping system
What is taken into account by an experienced inspector when selecting TML’s?
The patterns of corrosion that would be expected.
In theory, a piping circuit subject to perfectly uniform corrosion could be adequately monitored with ______TML/s
1
More TML’s should be selected for piping systems with any of the following characteristics:
More complexity in terms of fittings, branches, deadlegs, injection points, etc.
Fewer TML’s can be selected for piping systems with any of the following characteristics:
Long, straight-run piping systems.
TML’s can be eliminated for piping systems with the following characteristics:
Extremely low potential for creating a safety or environmental emergency in the event of a leak
What is usually the most accurate means for obtaining thickness measurements on installed pipe larger than nps 1
UT
What thickness measuring technique does not require the removal of some external piping insulation
RT
When ultrasonic thickness measurements are taken above ________ degrees F., instruments couplants,
and procedures should be used that will result in accurate measurements at the higher temperature
150
Typical digital thickness gages may have trouble measuring thicknesses less than ____ inches
0.1250
When pressure testing of piping systems are conducted they shall be performed in accordance with the requirements of?
ASME B31.3.
If a lower pressure test (lower than prescribed by code) is used only for tightness of piping systems, the
_______ may designate the pressure.
owner-user
The preferred medium for a pressure test is ______.
water
If a non-toxic hydrocarbon (flammable) is used as the test medium, the liquid flash point shall be at least
______ degrees F. or greater.
120
Piping fabricated of or having components of 300 series stainless steel should be tested with _________.
steam condensate
For sensitized austenitic stainless steel piping subject to polythionic stress corrosion cracking, consideration
should be given to using _________ for pressure testing
an alkaline-water solution
When a pipe requires post weld heat treatment, when should the pressure test be performed
After any heat treatment.
During a pressure test, where the test pressure will exceed the set pressure of the safety relief valve or
valves on a piping system the safety relief valve or valves should be ______________ when carrying out the test
removed or blanked