Amalgam Flashcards
Main types of materials used for direct filling materials
- Composites
- Polyalkenoates (GIC)
- Amalgam
Definition of amalgam
- Mixture, or blending, of mercury with another metal or alloy
- Not possible to have a mercury free amalgam
- Every metal can dissolve in mercury (apart from Iron) at room temperature
Why mercury
-Every metal can dissolve in mercury (apart from Iron) at room temperature
Classic metals in a dental amalgam
- Based on the system
- Silver-Mercury-Tin
- Other metals are added to this system to modify its properties
- Copper increases its final strength
- Zinc reduces oxidation
Conventional Amalgam constituents
Based on a powder/liquid phase
- Liquid phase is simply triple distilled Hg
- Powder is an alloy based on the intermetallic compound Ag3Sn
- Known as the gamma phase
Approximate % by weight and functions of metals in conventional dental amalgam
Silver: Minimum 65%. In the gamma phase
Tin: Max 29%. In the gamma phase
Copper: 6% max. Strength/hardness
Zinc: 2% max. Manufacturing
Mercury 3% max. Preamalgamation
Manufacture of the alloy in the powder phase of conventional amalgam
Problem with it and how it overcome
-Melt components at high temperature in a reducing atmosphere to produce Ag3Sn
- Silver, copper and tin oxidise easily
- Use zinc as an oxygen scavenger
- Then remove the zinc oxide
- Final alloy always contains zinc
or
- Melt the alloy in an inert (oxygen-free atmosphere)
- Zinc free alloy (less expansion)
-Final alloy must be used in a powder form
-After the alloy is melted as a homogenous liquid, there are 2 possibilities:
Lathe cut- cooled down/mechanically grinded
Spherical- atomisation in an inert atmosphere
What do you do after you melt the metal components together
-Either lathe cut or spherical
Lathe cut process of the alloy manufacture
- Cast into an ingot and heated at 420 degrees celcius
- Cylindrical shaped alloy cut on a lathe
- Power generated by further ball milling
- Produces irregular size particles
- Particles are stressed and elongated
- Homogenised at 100 degrees celcius for 1 hour
Spherical process of the alloy manufacture
- Melt is sprayed into an inert atmosphere
- Surface tension and low viscosity generate small spherical (or spheroidal) particles
- Solidifies into consistent sized particles
Different forms of particle morphology in the alloy powder
Lathe-Cut
Spherical
Mixed
Many alloy powder are formulated by mixing particles
1) Increases packing efficiency
2) Reduces Hg needed
3) Increases performance
Differences between lathe-cut and spherical alloys
Lathe-Cut requires more mercury
Spherical requires less
Lathe cut requires more condensation force into the cavity
Spherical requires less
Lathe cut requires smaller condenser point (smaller amalgam plug required)
Spherical requires a larger point
Less easy to carve and burnish lathe cut
Easier to carve and burning as smooth surfaces in spherical
Less overhands and strong proximal contacts in lathe cut
Overhangs and weak proximal contacts in spherical
How is the setting reaction of amalgam initiation and what is this equation
Name all the phases
- Initiated by vigorous mechanical mixing
- Trituration of the powder and liquid
Ag3Sn + Hg –> Ag3Sn + Ag2Hg3 + Sn7Hg
Ag3Sn= Gamma
Ag2Hg3 Gamma 1
Sn7Hg= Gamma 2
Phases involved in amalgam
Ag3Sn= Gamma
Ag2Hg3 Gamma 1
Sn7Hg= Gamma 2
Setting reaction of amalgam and explanation
Initial Dissolution
-Outer surface of tin/silver particles dissolve in the triple distilled liquid mercury
Ag3Sn + Hg > Ag + Sn + Hg
Formation of Gamma 1
- Silver reacts quickly to form Ag2Hg3 grains
- Sticks preferentially along the alloy particles
- Ag + Hg > Ag2Hg3
- Gamma 1 gets dispersed into the matrix
Formation of Gamma 2
- Tin reacts slowly to form Gamma 2 which is randomly distributed inside the Gamma 1 matrix
- Sn and Hg> Sn7Hg
Set Amalgam
-Reaction is completely set when the Gamma 1 and Gamma 2 phases have formed a solid matrix and no mercury is left to dissolve Gamma