All Flashcards
Bio-chemical Processes:
- Alcoholic fermentation
2. - Biogas
Types of Thermo-chemical Processes:
- Partial Oxidation
2. - Full Oxidation
Thermo-chemical Processes Full Oxidation:
Combustion
Thermo-chemical Processes Partial Oxidation:
- Addition of oxidation agent
2. - Auto-oxidation with oxigen from fuel
Temperature of Bio-chemical Processes
Low (20 – 60°C)
Temperature of Thermo-chemical Processes:
High (500 – 1100°C)
Reaction-speed of Bio-chemical Processes
Slow (days)
Resources of Bio-chemical Processes
Liquids / Suspensions
Biodegradable substances
Oxygen demand of Bio-chemical Processes
Almost anaerobic
conditions
Products of Bio-chemical Processes
New energy carrier
Methane, Ethanol etc.
Reaction-speed of Thermo-chemical Processes:
Fast (seconds)
Resources of Thermo-chemical Processes:
All aggregats, low water
content
Oxygen demand of Thermo-chemical Processes:
Oxidation agent neccessary
air/oxygen, water-steam
Productsof Thermo-chemical Processes:
Energy (heat/power) and/or
new energy carrier (coke,
gases)
4 process steps of Biogas-Process
Hydrolyses, Acidogeneses,
Acetogeneses, Methanogeneses
Biogas-Process
Conversion of strach, sugar, proteins and fats to methane (CH4) and carbon dioxide (CO2)
Bioethanol-Process
Conversion of sugar to ethanol (C2H5OH) and carbon dioxide (CO2)
Bioethanol-Process with the use of starch
encymatic degradation (amylase) is necessary
Bioethanol-Process with the use of cellulose
chemical degradation (hydrolyses) is necessary
Thermo-chemical Processes Addition of oxidation agent
- Gasification (air)
2. - Hydrothermal Gasification (water)
Thermo-chemical Processes Auto-oxidation with oxigen from fuel
1.- Pyrolyses
2.- Torrefication
3.- Hydrothermal
Carbonisation
Combustion Air demand:
λ > 1 (1,3 – 2,5)
Gasification Air demand:
0 < λ < 1 (ca. 0,3)
Pyrolyses Air demand:
λ = 0
Torrefication Air demand:
λ = 0
Hydrothermal Carbonisation (HTC) Air demand:
λ = 0
Combustion Oxidation agent:
Air
Gasification Oxidation agent:
Air / Oxygen / water steam
Pyrolyses Oxidation agent:
Oxygen from the fuel, no additional agent
Torrefication Oxidation agent:
Oxygen from the fuel, no additional agent
Hydrothermal Carbonisation (HTC) Oxidation agent:
Oxygen from the fuel, no additional agent
Combustion Temperature:
800 – 1.300 °C (exothermic)
Gasification Temperature:
700 – 900 °C (endothermic)
Pyrolyses Temperature:
450 – 600 °C (endothermic)
Torrefication Temperature:
250 – 300°C (endothermic)
Hydrothermal Carbonisation (HTC) Temperature:
250 – 300°C (exothermic)
Combustion Fuels:
Solid, liquid, gaseous (fossil fuels, biomass)
Gasification Fuels:
Solid fuels (coal, wood)
Pyrolyses Fuels:
Oxygen containing solid fuels with low water
content (mainly residues or waste)
Torrefication Fuels:
Oxygen containing solid fuels with low water
content (mainly biomass)
Hydrothermal Carbonisation (HTC) Fuels:
Wet biomass
Combustion Main Products:
Hot exhaust air (CO2, water steam)
Gasification Main Products:
Producer gas (H2, CO, CO2, CH4)
Pyrolyses Main Products:
Pyrolyses gas, oil, coke
Torrefication Main Products:
Torrefied biomass
Hydrothermal Carbonisation (HTC) Main Products:
HTC-coal
Combustion Side Products:
Ash
Gasification Side Products:
Coke (ash), condensate
Pyrolyses Side Products:
Condensate
Torrefication Side Products:
Condensate, lean gas
Hydrothermal Carbonisation (HTC) Side Products:
Off-gas, waste water
Combustion Technologies:
Combustion furnace (grate firing, fluidised bed)
Gasification Technologies:
Gasification reactors (fixed bed, fluidised bed)
Pyrolyses Technologies:
Pyrolyses reaktor (fluidised bed, rotary kiln)
Torrefication Technologies:
Torrefication reactors (mainly fluidized bed)
Hydrothermal Carbonisation (HTC) Technologies:
pressure reactors (up to 50 bar, „wet coking“)
natural (e.g. mineral oil, biomass) or refined (e.g. coke, gasoline) solid, liquid or gaseous organic materials, used for the production of useful energy.
Fuels
energy form found in nature that has not been subjected to any conversion or transformation process (e.g. sunlight, chemical energy of fuels)
Primary energy
Primary energy sources which are transformed in
energy conversion processes to more convenient forms of energy (e.g. gasoline, power)
Secondary energy
form of energy after the last conversion step for the
satisfaction of end user‘s needs (e.g. mobility, room heating, cooking etc.)
Useful energy
Energy units
- 1 kWh (kilowatt hour) = 3,6 * 106 J
- 1 btu (british thermal unit) = 1,06 * 103 J
- 1 toe (ton of oil equivalent) = 41,87 * 109 J
- 1 boe (barrel of oil equivalent) = 6,3 * 109 J
- 1 tce (ton of coal equivalent) = 29,31 * 109 J
Chemical composition Carbon
Heating value, air demand
Chemical composition Hydrogen
Heating value, air demand, dew point
Chemical composition Oxygen
Heating value, air demand
Chemical composition Nitrogen
NOx-, N2O- emissions
Chemical composition Sulfur
SOx-emissions, corrosion
Chemical composition Chlorine
High temperature corrosion, dioxin formation
Chemical composition Mineral substances
Ash content, dust emissions
Chemical composition Heavy metals
Ash quality, catalytical support of dioxin formation
Coals:
Coals are formed mainly from plant biomass (lignin,
celluloses, hemi-celluloses)
During the coalification process, the oxygen from the
biomass is used for the formation of mine gases (CH4,
CO2). Carbon-rich solid substances are resulting as a
residue.
Coalification process:
- Peat: approx. 10.000 years
- Lignite: 2 – 65 mio years
- Hard coal: 250 – 350 mio years
Types of Coals:
- Wood
- Peat
- Lignite
- Hard Coal
- Anthracite
Wood:
Carbon (% m/m): 45
Hydrogen (% m/m): 6
Volatiles (% m/m): 80
Calorific value(MJ/kg): 18-19
Peat:
Carbon (% m/m): 58
Hydrogen (% m/m): 5.5
Volatiles (% m/m): 75
Calorific value(MJ/kg): 18-23
Lignite:
Carbon (% m/m): 60-75
Hydrogen (% m/m): 5-6
Volatiles (% m/m): 45-70
Calorific value(MJ/kg): 20-25
Hard Coal:
Carbon (% m/m): 70-90
Hydrogen (% m/m): 4-5
Volatiles (% m/m): 10-45
Calorific value(MJ/kg): 29-34
Anthracite:
Carbon (% m/m): > 94
Hydrogen (% m/m): 2-3
Volatiles (% m/m): 6-10
Calorific value(MJ/kg): 30-32
Crude oil:
• Crude oil is formed mainly from marine biomass (algae).
Main molecules are easy degradable hydrocarbons (e.g. agarose), proteins and fatty acids
• The sedimented biomass is converted under the
influence of pressure and temperature to crude oil (60 -
120°C) and natural gas (170 – 200°C)
4 main groups of hydrocarbons in Oil:
- alkanes (paraffines)
- alkenes (olefines)
- cycloalkanes
- arenes
Composition of dewatered crude oil:
- Carbon: 85 – 90 %
- Hydrogen: 10 – 14 %
- Sulfur: 0,2 – 3,0 % (max. 7)
- Nitrogen: 0,1 – 0,5 % (max. 2)
- Oxygen: 0,0 – 1,5 %
The most important distillation fractions of oil are:
- Gases (stripping)
- Light naphta (32 – 88°C)
- Heavy naphta (88 – 193°C)
- Kerosine (193 – 271°C)
- Gasoils (271 – 566°C, vacuum distillation)
- Vacuum residuum (>566°C)
Crude oil products
Naphta
Kerosine
Diesel
Heavy Oil
Naphta
Density [kg/l]: 0,72 – 0,78
Boiling range [°C]: 25 - 210
Calorific value [MJ/kg]: 40 – 42
Kerosine
Density [kg/l]: 0,75 – 0,85
Boiling range [°C]: 25 - 210
Calorific value [MJ/kg]: 42 – 44
Diesel / fuel oil
Density [kg/l]: 0,82 – 0,86
Boiling range [°C]: 170 – 390
Calorific value [MJ/kg]: 43 – 45
Heavy oil
Density [kg/l]: 0,95 – 1,05
Boiling range [°C]: > 300
Calorific value [MJ/kg]: 39 – 41
Natural gas
Methane: 40 – 99 % • Ethane: up to 20 % • Propane: up to 12 % • Butane: up to 8 % • Pentane: up to 7 % • CO2: up to 18 % • H2S: up to 30 %
Processing of natural gas
- Drying (absorption/adsorption)
- De-sulfurisation and CO2-separation (absorption)
- Oil separation (condensation)
- Conditioning (mixing of different gas qualities)
Molecular components of wood
Cellulose
Hemicellulose
Lignin
Cellulose
• Linear polysaccharides • Monomer: D-Glucose (resp. Cellubiose as disaccharide) • Chemical formula: (C6H12O6)n • n = 500 – 10.000 • C:H:O ratio = 1:2:1 • Main function in the plant: absorption of tractive forces • Share in wood: 50 – 60 % • Share in straw: 35 – 40 %
Hemicellulose
• Highly branched polysaccharides • Monomere: mainly pentoses • Chemical formula (xylose): (C5H10O5)n • n = 200 • C:H:O ratio = 1:2:1 • Main function in the plant: intercellular cement • Share in wood: 7 – 12 % • Share in straw: 20 – 25 %
Lignin
• Highly branched polymers • Monomer: aromatic alcohols • Chemical formula (Ø): C10H12O3 • n = 500 – 10.000 • C:H:O ratio = 1 : 1,2 : 0,3 • Main function in the plant: absorption of compression forces • Share in wood: 27 – 32 % • Share in straw: 18 – 25 %
Solid cubic meter
- Solid wood mass
* Common unit in timber industry
Cubic meter
• Stacked wood (with spaces)
• Common unit for firewood
1.3 m^3
Loose cubic meter
• Bulked wood
• Common unit for wood chips
2 – 3 m³
Starch
- Polysaccharides
- Monomer: D-Glucose
- Chemical formula: (C6H12O6)n
- 20-30% amylose
- Linear chains, helix form
- n = 400 – 1.400
- 70-80% amylopectin
- Highly branched, cluster form
- n = 1.600 – 6.200
Triglycerides
- Ester of clycerin with 3 fatty acids
- Fatty acids are satured or nonsaturated
- Chain length: 6 – 24 C
Important fatty acids in vegetable oils:
- Palmitic acid (C16)
- Stearic acid (C18)
- Oleic acid (C18:1)
- Linoleic acid (C18:2)
Hydrolysis
cracking of macromolecules
Acidogenesis
fermentation of monomers
Acetogenesis
formation of methanogenic substances
Methanogenesis
formation of biogas
• Significant parameters for biogas formation:
- temperature
- pH-value
- concentration of organic matter (substrate inhibition)
- concentration of organic acids
- efficient degassing (product inhibition)
Biogas – Influence of the temperature
• mesophilic modus (30 – 44°C)
• thermophilic operation (55 – 65°C)
but:
• thermophilic microorganisms are more sensitive
(especially to ammonia), therefore the operation is not that reliable and need more effort on process control
• an advantage of thermophilic operation is the inactivation
of pathogen microorganisms (e.g. salmonellae)
• psychrophilic operation (<30°C) is not relevant