3520 Flashcards
Give an ergonomics anecdote for world war II wheels
World war II aircraft controls for wheels, had a design flaw. The wheels will lowered, when a lever was pulled. The wheels would then raised when the lever was pushed. This system was counterintuitive, and so many pilots lost their lives, thinking they had lowered their wheels when they had not.
The field of ergonomics was significantly established at the time due to issues of this nature in New technologies.
What is the IEA?
The international ergonomics association
What is the IEA definition of ergonomics?
the scientific discipline concerned with the understanding of interactions among humans and other elements of a system, and the profession that applies theory, principles, data, and methods to design in order to optimize human well-being and overall system performance.
What is the IEA definition of ergonomics?
the scientific discipline concerned with the understanding of interactions among humans and other elements of a system, and the profession that applies theory, principles, data, and methods to design in order to optimize human well-being and overall system performance.
Discuss ergonomics vs human factors
Ergonomics and human factors are often used as interchangeable terms.
Sometimes the terms “ergonomics” and “human factors” are used to describe different parts of an occupational system. People using the term “ergonomics” tend to emphasize the physical side of person-process interaction. Conversely, people using the term “human factors” tend to stress the perceptual and mental side. In fact, these two aspects are intertwined in any job and they should not be thought of separately.
List 5 major and 5 minor fields of study (factors) that an ergonomist should integrate.
MAJOR
- psychological
- biomechanical
- environmental
- anthropometric
- physiological
MINOR
- engineering
- programming
- architecture
- industrial design
- management
List 5 general benefits of applying ergonomic principles in the workplace.
- Increased occupational health and safety
- increased productivity and quality
- system safety
- improved return to work opportunities
- More effective training programs
List 5 general benefits of applying ergonomic principles in the workplace.
- Increased occupational health and safety
- increased productivity and quality
- system safety
- improved return to work opportunities
- More effective training programs
Define an objective, in the context of a systems approach to the workplace
An objective is a reason for the system to exist. The end goal, that the system should accomplish.
Define limitations, in the context of a systems approach to the workplace.
The constraints within which the system must be developed or operated. These commonly include budget, time, and personnel. There may also be safety, geographical, and procurement (purchasing) constraints.
Define functions, in the context of a systems approach to the workplace.
A function, is something that must be done for an objective to be achieved.
Define interface, in the context of a systems approach to the workplace.
An interface is the way in which two or more components of the system interact to transfer information, power, or something else.
Define input, in the context of a systems approach to the workplace.
Anything that goes into the system to make it work. (Information, power, people, equipment, materials)
Define output, in the context of a systems approach to the workplace.
Anything that comes out of the system at the end of a process.
(A final product, information, power, people, equipment)
Define feedback, in the context of a systems approach to the workplace.
A way to measure how well the systems objectives are being met.
What are the 10 steps of a design cycle?
1, objectives and constraints
2, component capabilities/limitations
3, seperation of functions
4, allocation of functions
5, design options
6, task analysis
7, workstation design and layout considerations
8, system integration
9, design evaluation
10, post design evaluation
What are the 10 steps of a design cycle?
1, objectives and constraints
2, component capabilities/limitations
3, seperation of functions
4, allocation of functions
5, design options
6, task analysis
7, workstation design and layout considerations
8, system integration
9, design evaluation
10, post design evaluation
What are 4 aspects of human capabilities that ergonomics integrates?
Sensory
Cognitive
Physical
Social
What is the user-task-environment model?
A model to classify the different components of a system.
This model illustrates how a person influences and is influenced by the overall system. This gives a framework to ensure all important parts of the system are considered.
-User factors
-Task factors
-Environment factors (physical, learning, and organizational)
What are the 4 main categories of the physical environment that an ergonomist should consider?
Visual environment
Acoustic environment
Thermal environment
Vibration environment
Why is a system design process important?
Systems are complex and the performance of a component must be assessed in the context of the whole.
A systems approach minimizes errors and keeps projects on time and on budget.
Why is user participation important when designing/redesigning a system?
Knowledge
Users have valuable knowledge (caution for bias)
Validation
Users can validate system and may perform differently than an expert or designer
Acceptance
Worker buy-in
List the components of a 7-step ergonomic evaluation process.
- Planning
(What are the objectives, what is your role, who are the other players) - Assessing needs
(Leading indicators & lagging indicators) - Background information
(Define job, tasks, activities) - Hazard/risk identification
(what are the risk factors) - Risk assessment
(how much risk is there with each factors & what is acceptable) - Risk controls
(Hierarchy, emphasis on engineering & administrative) - Monitoring
(review and compare to leading and lagging needs)
List the components of a 7-step ergonomic evaluation process.
- Planning
(What are the objectives, what is your role, who are the other players) - Assessing needs
(Leading indicators & lagging indicators) - Background information
(Define job, tasks, activities) - Hazard/risk identification
(what are the risk factors) - Risk assessment
(how much risk is there with each factors & what is acceptable) - Risk controls
(Hierarchy, emphasis on engineering & administrative) - Monitoring
(review and compare to leading and lagging needs)
What are 3 major measurements that can be used to assess an organizations need for ergonomics?
Injuries
Production
Job satisfaction
List 3 determiners that indicate that a task is in critical need of ergonomic assessment.
Human performance of the task might affect system performance
The task is performed frequently
The task is related to individual or system safety
What is the time to payback investment formula for implementation of ergonomic programs?
Time to payback investment = (Implementation Cost) / (Injury Cost * Number of Injuries)
What is anthropometry?
The science of measuring human dimensions and applying the knowledge to the design and evaluation of products and workspaces for human use.
List the 7 steps for applying anthropometric data to the design of workstations or equipment.
1, Determine task activity.
2, Determine relevant body dimensions.
3, Define the target population.
4, Select the percentage of the population to be accommodated.
5, Choose the appropriate anthropometric database.
6, Determine clothing requirements.
7, Determine the critical value.
Describe the 7 steps for applying anthropometric data to the design of workstations or equipment.
1, Determine task activity.
- Sitting, standing? Reaching? Body movements? Equipment being used?
2, Determine relevant body dimensions.
- Sitting height vs statute vs elbow height. What dimensions are important? Consider static vs dynamic dimensions. ROM & Reach envelope.
3, Define the target population.
- Gender, ethnicity, age group
4, Select the percentage of the population to be accommodated.
- Typically 5th to 95th percentile (within 2SD of mean)
- Some cases are based on an extreme, such as the height of a doorway (99th percentile of men)
5, Choose the appropriate anthropometric database.
- Consider data source
6, Determine clothing requirements.
- Clothes & PPE may alter measurements by adding height/bulk or reducing ROM
7, Determine the critical value.
- The end value chosen
- This may be the value of the mean, or the 95th percentile
- The value may account for clothing or other factors
- A range may be chosen when designing for adjustability
What are the four main ergonomic design strategies?
- Design for the average
- Design for a range
- Design for extremes
- Design for adjustability
Identify two important aspects of anthropometry.
Measurements & Applications
Measurements, how to measure body dimensions and how guideline values are estimated.
Applications, how to use guidelines and lay out workplaces or select products.
Identify four types of dimensions that can be measured for anthropometric studies.
- Static dimensions
- Range of Movement
- Reach envelopes
- Dynamic dimensions
If a movement must be performed repetitively or with force, then what consideration should be given to the ROM?
Strength is greatest in the central third of any given ROM. Outside of this range, strength decreases and vulnerability to injury increases.
Any movements requiring force or repetition should be kept within the central third of the ROM.
What is a reach envelope?
A reach envelope is the ‘bubble’ within which a person can reach without moving their body. It is determined by the dimensions of the limb and ROM.
Reach envelopes should be used in workstation designs, but not all locations within the reach envelope are necessarily ergonomically sound positions.
What are dynamic dimensions in anthropometry?
Dynamic positions are similar to static dimensions, but involve the movement of different body parts.
Examples:
Static reach - the length of an extended arm
Dynamic reach - the reach of an extended arm while leaning forwards
Dynamic dimensions are greater than static dimensions, require more energy, and increase stress to the body.
The dynamic dimensions of two people with similar static dimensions can be very different.
Review bell curves, SD, percentages of populations, and Z-tables.
A bell curve is a normal distribution.
One SD is the variability from the mean that would include 68% of the population (34% either side of mean).
68% of population are within 1SD of mean
95% of population are within 2SD of mean
99% of population are within 3SD of mean
A z-table gives the area under a bell curve to the left of a Z score. It is used to identify the data value for any given percentage of a population.
Give examples of how a bell curve can be used to help in an ergonomics assessment.
When choosing the handle circumference of a tool, it is important that workers can grip it. Buying tools to fit the 5th percentile of workers will ensure the smallest hands can hold the tool. It may be small for the 95th percentile, but this might be acceptable.
When choosing adjustable workstations, it would be best if the adjustments can reach the requirements of the 5th to 95th percentiles.
List 4 ways that anthropometric measurement techniques will alter the measurement value.
- Time of day
- Clothing
- Slumped/erect
- Chosen start/end points of measurements
List 8 considerations when choosing an anthropometric guideline.
- Age/gender
- Geographic region
- Ethnicity
- Participant screening criteria
- Measurement techniques used
- Dimensions measured
- Clothing
- Sample size
- Age of survey data
What two user needs must be considered when planning a workspace layout?
Task Information (access to information to perform task)
Task Materials/Equipment (access to materials/equipment to perform task)
Ergonomic planning for visual task information should consider what 5 points?
- Viewer Position
Where will the worker be when they need the information. Make the visual information comfortably available at that location. - Line of Sight
Natural line of sight is 15° below horizontal (top of monitor at eye level for middle of screen to be optimal). Note that bifocal wearers add another 15°. - Viewing Distance
Distance to information must match size of information. If size cannot be changed, either change distance or use magnifiers.
Example, electronics are small and cannot be moved close enough for vision. Therefore use magnifiers. - Viewing Angle
Often accuracy of information changes when viewed at an angle (a dial may look different when viewed from side). Ensure information is best viewed from the direction it is being viewed. - Number of Sources
If multiple sources of information are necessary, they should be arranged to reduce side to side view changes. For example, put information in order to be viewed from left to right instead of left, right, then middle.
What are three broad topics to consider when planning for ergonomic access to task materials and equipment?
- Static & Dynamic postures
Muscle fatigue & lactic acid buildup with static postures. Allow for dynamic movement to reduce fatigue - Reaches
Keep reaches within overhead and forward reaches (usually accounting for 5th percentile of females) - Forces
Most strength at midpoint of ROM (90° elbow).
Force is weight, distance/reach, and duration.
List 7 rules of thumb for access to materials/equipment in workstation design.
1, Upright, facing forward, neutral posture
2, Equal weight distribution on both feet
3, Work performed between should and knuckle height
4, Minimize prolonged unsupported postures of any limb
5, Keep limbs around midpoint of ROM (+/-20%)
6, Make repeated movements possible with either limb
7, Allow for seated and standing options at user discretion
What are the four general layout principles to determine component location in a workspace?
- Frequency of Use
- Sequence of Use
- Importance
- Work Zones
What are the three workspace work zones?
- Primary Zone
Elbows to fingertip with 90° elbows - Secondary Zone
Elbows to fingertips with extended elbows - Reference Zone
Outside of reach
What is link analysis in the context of ergonomics?
Link analysis describes how system elements communicate & interact.
A tool to help optimize work stations/areas.
Identify the three link types:
- communication links
- movement links
- interactive links
Then draw the links on a plan of the area including frequency & sequence. Colour code the three link types and add identifier for importance.
This will visually capture the processes and help in redesign. Comparison link diagrams can be used to determine which layout is more efficient.
List 4 examples of work tasks where a seated workstation is recommended.
- Detailed/fine assembly work (including writing)
- Short-cycle tasks where all items needed are readily available in the normal work area
- Tasks where handling of items are below an average of 15cm above work surface
- Work requiring foot pedals/controls
List 5 examples of work tasks where a standing workstation is recommended.
- Workstations without knee clearance
- Tasks where out of range reaches are frequent
- Handling of heavy (>4.5 kg) objects
- Tasks where frequent movement between workstations is necessary
- Tasks where downward forces are predominantly applied to the work surface
List 2 examples of work tasks where a sit/stand workstation is recommended.
- Frequent extended reaches (40cm) forward, or 15 cm above the work surface
- Where the work includes elements that would recommend both a seated and standing work station
List 10 general principles for seating choices.
1, Elbows about 90 degrees.
2, Knee angles at or above 90 degrees.
3, Hip angles greater than 90 degrees.
4, Seat pan length less than smallest users femur
5, Wide enough for the widest hip, plus 25 mm for clothing.
6, Backrest supports lumbar curve and allows shoulder movement.
7, Adjustable seat slope.
8, Non-slip fabric.
9, Armrests only if practical and adjustable for users.
10, Five legs for stability.
What are the two general techniques for assessing workspace layout?
1, User involvement
2, Link analysis
What two postures should be considered when assessing a user’s access to materials and equipment?
Static & dynamic postures.
What are the three stages of user involvement in workspace layout design?
Stage One - focus groups
(cross-section of users discuss potential design issues)
Stage Two - rough outline
(draw design options and have focus group identify concerns/priorities)
Stage Three - 3D layout
(mock model to allow users to get a feel for the workspace)
What is a WRMSD (injury type)
Work-Related Musculoskeletal Disorder
What is a CTD (injury type)
Cumulative Trauma Disorder
What is RSI (injury type)
Repetitive Strain Injury
What is an OOS (injury type)
Occupational Overuse Syndrome
What is an STI (injury)
Soft Tissue Injury
List 5 characteristic features of MSDs
- Usually poorly localized, diffuse, non-specific, episodic pain
- Caused by mechanical stress on muscles/tendons
- Caused by changes in hormones/endorphins that change the way tissue responds to mechanical stress
- Development of disorder is proportional to intensity and duration of work
- MSDs may take years to develop
List 4 reasons why the incidence of MSDs is so high.
- Many jobs are more task specific than they used to be with increased repetition. (worker may repeatedly do one process in a line, rather than all the processes)
- Increased awareness to identify MSDs in workers/employers/medical practitioners
- Aging workforce. Older workers are less physically resilient and have likely been doing the work a long time too
- More acceptance of MSDs with compensation boards
What is the carpal tunnel?
An area in the wrist containing tendons and the median nerve. Dorsal to this area are the carpal bones. Ventral/palmer to this area is the carpal ligament which is connected to the lateral/medial carpal bones.
Why do static contractions often result in fatigue quicker than dynamic contractions?
Muscle activity during dynamic contractions increases blood flow which provides oxygen and removes lactic acid.
A static contraction has less blood flow, and therefore less oxygen with more lactic acid.
Why is local pain and swelling a normal reaction to MSDs?
Pain and swelling force the sufferer to rest.
What are the four basic types of MSD involving the upper limb?
- Muscle pain
- Tendon disorder
- Nerve disorder
- Neurovascular disorder
What are the three important, major nerves in the upper limb?
- Ulnar nerve
- Median nerve
- Radial nerve
What is the cubital tunnel?
The area of the elbow where the ulnar nerve passes through. Similar to the median nerve in the carpal tunnel.
What is de Quervain’s disease?
A tendinopathy at the base of the thumb impeding grip/pinch.
Caused by repetitive forceful hyper-extensions of the thumb (wide pinch grips)
What is Trigger Finger disease?
A tendinopathy of a finger tendon, often caused by repetitive use of a finger-trigger hand-tool.
What are Medial Epicondylitis and Lateral Epicondylitis?
Epicondylities is a tendinopathy at the epicondyle of the humerus (elbow).
Medial epicondylitis is Golfer’s Elbow.
Laterial epicondylitis is Tennis Elbow.
List the cervical vertibrae in humans and dogs.
Humans:
C1-C7
T1-T12
L1-L5
S1-S5
Co1-2/4 (variable)
Dogs:
C1-C7
T1-T13
L1-L7
S1-S3
Co1-Co20/23 (variable)
What are the articulating parts of vertebrae?
Vertebral facet joints.
Which parts of the spine are more susceptible to injury?
C7 nerve roots - major nerves for the upper limbs.
L5-S1 nerve roots - major nerves for the lower limbs, including sciatic nerve.
Lumbar vertebrae - thinner ligaments protecting lumbar vertebrae than others.
Discuss the main considerations in Manual Materials Handling (MMH) related to lifting an object using your back vs legs.
Lifting with back puts more force on L5/S1 because
- increased distance/leverage
- Bending forwards adds weight of upper body to weight lifted
Lifting with legs creates greater fatigue
- Larger muscles have greater O2 demand resulting in increased HR/RR (pay back O2 debt/lactic acid)
- A full squat is slower than simply bending over
What is the most commonly reported MSD in the workplace?
Lower back pain.
Differentiate strains and sprains.
Strains are muscular or tendon injuries.
Sprains are ligament injuries.
List the four types of upper limb MSD and give a specific example of each.
- Muscle Pain
Tension Neck Syndrome is a MSD caused by holding the head in a tilted position for extended periods (telephone usage). Muscle fatigue from extended static contractions or repeated dynamic contractions. - Tendinopathy
Tendinosis where there is degeneration of the tendon collagen from chronic overuse. - Nerve disorder
Carpal tunnel syndrome, where median nerve is compressed by swelling of the carpal tendons. - Neurovascular disorder
Both nerves and blood vessels involved. Static contractions with elevated shoulders can compress nerves and arteries in the neck.
What three factors affect the torque on the back when lifting an object?
Object distance from body axis
Weight of upper body
Weight of object
What physiologic measurements can be taken to indicate increased physiological stress with MMH (manual materials handling)?
Increased …
HR
BP
Stroke volume
Metabolic rate
Summarize the three major types of lower back pain.
Muscle strain/ligament sprains
- Most common
- Single over-exertion or cumulative damage
- Overexertion or awkward postures
Disc Injuries
- Bulging discs or prolapsed disc
- Chronic, cumulative injuries can weaken outer disc
- Acute force can cause prolapse
- Discs can become degenerated/dehydrated over time increasing risk of injury or displacing vertebrae and putting pressure on nerve roots
Fractures
- Least common
- Usually traumatic
What type of problem typically causes neurogenic back pain?
- Bulging or herniated discs
- Spinal stenosis
- Bone spurs
Resulting in pressure or damage to nerve roots or spinal cord.
What type of problem typically causes mechanical back pain?
Direct injury to…
- Disc
- Facet joint
- Ligament
- Muscle
What are the 4 major task-specific risk factors for MSDs?
- Repetition
- Force
- Posture
- Mechanical stresses
Discuss Maximum Voluntary Contractions (MVCs)
The MVC is the maximum amount of force an individual can exert. It is used as a percentage.
Exertions >60% MVC should be avoided.
For frequent actions, exertions should be <30% MVC.
If a continuous action is required, then forces should be kept below 15% MVC.
How do the number of muscles change the risk involved in MMH?
The greater the number of muscles utilized in Manual Materials Handling, the lower the risk.
Example:
A pinch grip uses thumb strength. A power grip uses the whole hand. When lifting the same weight, the pinch grip has greater risk of causing a MSD.
In general, which has greater risk for MSDs? Pulling or pushing?
Pulling puts more strain on the spine than pushing, therefore pulling usually has greater risk.
What are four characteristics of a load that change the risk of a MSD when performing MMH?
- Weight of the load
(NIOSH recommends max lift/lower weights of 23kg) - Dimensions of the load
Smaller and concentrated is better. Depth is most important with max of 50cm - Hand couplings
Better hand couplings, lower risk.
Ideally handles should be 115mm long, 25-38mm wide, and 3/8 down the container. - Stability
More stability = less risk. Fluids, uneven objects, and animate objects increase risk.
What is an awkward posture?
Any posture that deviates from the neutral range.
Deviating from a neutral posture increases strain on tendons because they are not working in a straight line.
How much load should be reduced when a lift involves a twisting motion?
The load should be reduced by 3% for every 10° of twisting.
What are mechanical stresses in MMH?
Mechanical stresses aka Contact Stress are:
Forces on tendons and nerves from contact with hard or sharp edges.
Examples:
- Ridges on a screwdriver against the hand.
- hard edge of desk on wrist
- floor against knee when kneeling
What are three important physical environmental risk factors for MMH?
The thermal environment
The acoustic/visual environment
Vibration
How does the thermal environment affect MMH as a risk factor?
Cold temperatures are linked to MSD, and can be caused by cold environments or the handling of cold materials.
Heat exposure influences internal physiology as well as psychology. Heat stress often causes irritability and carelessness.