2.4 - Resource Management Flashcards
What is Job Production?
Job production concentrates on producing one product from start to finish. Once one product is complete, another can begin.
What are the advantages of job production?
- High quality finished product
- Can customise orders
- Worked are involved in the entire production process from start to finish
What are the disadvantages of job production?
- Production costs are likely to be higher
- Production time may be longer
- Investment in machinery may be higher as specialist equipment may be needed
What is batch production?
Batch production enables items to be created stage by stage in bulk (‘a batch’).
What are the advantages of batch production?
- Allows flexible production
- Inventories of part-finished goods can be stored and completed later
What are the disadvantages of batch production?
- Making many small batches can be expensive
- If production runs are different, there may be additional costs and delays in preparing equipment
What is flow production?
Flow production is also known as continuous production. It enables a product to be created in a series of stages on an assembly line.
What are the advantages of flow production?
- Economies of scale can be achieved as cost per unit will be low
- Automated assembly lines save time and money
- Quality system can be built into the production at each stage
What are the disadvantages of flow production?
- Standardised product produced
- High initial set-up costs of automated assembly lines
- Workers find work repetitive and boring
What is cell production?
Cell production has the flow production line split into units. Each ‘cell’ is responsible for a part of the finished article and team members are skilled at a number of roles, so it provides a means for job rotation.
What are the advantages of cell production?
- The closeness of cell member should improve communication, avoiding misunderstandings or non-received messages.
- Workers become multi-skilled and more adaptable to the future needs of a business.
- Greater worker motivation, arising from variety of work, team working and more responsibility.
- Quality improvements as each cell has ‘ownership’ for quality on its area.
What are the disadvantages of cell production?
- The company may have to invest in new materials handling and ordering systems suitable for cell production.
- It mat not allow a firm to use its machinery as intensively as in traditional flow production.
- Some small scale production lines may not yield enough savings to make a switch to cell production economically worthwhile.
- Recruitment and training of staff must support this approach to production.
How do you calculate Capacity Utilisation?
Actual Output
————————————— x 100
Maximum Possible Output
Why is capacity utilisation an important concept?
- It is used as a measure of productive efficiency
- Average production costs tend to fall as output rises - so higher utilisation can reduce unit costs, making a business more competitive
- Firms usually aim to produce as close to full capacity (100% utilisation is possible)
Why do most businesses work below 100%?
- Lower demand
- General reduction in market demand
- Loss of market share
- Seasonal variation in demand
- Possibly new technology introduced
- Provide some ‘slack’
What are the financial implications of capacity utilisation levels?
The level of capacity utilisation determines how much fixed costs should be allocated per unit, so as firms capacity utilisation increases, the fixed costs (and therefore also total costs) will decrease per unit.
How can a firm increase their capacity?
- Increase workforce hours
- Sub-contract some production activities
- Reduce time spent maintaining production equipment