21-40 Flashcards

1
Q

What is the fatigue limit?

A

● Maximum stress amplitude below which the material never fails, no matter how large the number of cycles is.

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2
Q

Fatigue is highly affected by the surface quality. Name one solution to how fatigue life can be increased by surface treatment:

A

● Shot peening

● Case hardening

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3
Q

Name a surface treatment of Al-alloys that is detrimental to fatigue life:

A

● sulphuric acid anodizing

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4
Q

List two types of molecular structures of polymers:

A

● Linear polymers
● Branched polymers
● Cross-linked polymers
● Network polymers

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5
Q

What is the glass transition temperature?

A

● Glass transition is when the polymer becomes a rigid solid on cooling, while retaining the
disordered molecular structure characteristic to liquids.

● The glass transition temperature is between 0.5 and 0.8 of the melting temperature.

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6
Q

The material X10CrNi18-10 is:

A

● an alloyed steel

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7
Q

The material 1.7734.6 designates:

A

● hardened and tempered condition.

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8
Q

Which alloying element increases strength?

A

● Carbon (C)

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9
Q

Which alloying element increases corrosion resistance:

A

● Nb (Niobium)
● Cr (Chromium)
● Ti (Titanium)

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10
Q

What does the term Nb or Ti stabilize mean in corrosion-resistant materials/welding filler materials:

A

● A form of intergranular corrosion is weld decay occurs when galvanic corrosion begins from heating the material too long due to welding or improper heat treatment.

● Nb & Ti can be added to form carbides faster than Cr and preventing Cr carbide precipitation and subsequent corrosion.

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11
Q

The material EN AC-51300F is:

A

● Cast aluminium alloy

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12
Q

1.7734.6 designates:

A

● Hardened and tempered condition

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13
Q

What is the advantage of Al-Li alloys when compared to Li-free alloys:

A

● Reduces alloy density
● Increases modulus
● Higher stiffness
● Excellent fatigue and cryogenic toughness properties
● Superior fatigue crack growth resistance

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14
Q

Do Al-alloys have a fatigue limit?

A

No.

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15
Q

What type of material is preferably used for lightweight complex castings?

A

● Magnesium alloys

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16
Q

What is the temper designation leading to the highest strength for heat treatable aluminium alloys?

A

● T6

17
Q

What are the 2 basic constituents of continuous fibre laminated composite material?

A

● Composite fibres - usually extremely thin strands of graphite, aramid (kevlar), boron, SiC, quartzor glass. Carry main loads engthwise
● Composite matrix - resin, metal or ceramic. Shields fibres and conveys loads between fibres.

18
Q

Describe the allotropy of Titanium alloys and its effect on the possible strengthening mechanisms:

A

● Alpha alloys
● Near-alpha alloys
● Alpha and beta alloys
● Beta alloys

19
Q

What is valid for thermoset resins?

A

● Undergo chemical change when cured
● Low viscosity
● Tacky prepreg
● Irreversible processing

20
Q

Fabric weaves:

A

● Woven fabrics have in general lower FVC (Fiber Volume Content) than tapes
● UD fiber weave - improved drapability over tape, minimal reduction in fiber strength
● Plain weave - fiber crimping, leads to loss of properties, but improved drapability over UD weave,
improved damage tolerance, speedier layup
● Twill 2x2 / harness satin - improved drapability over plain weave, less crimping of fibers