17.6 Propeller Maintenance Flashcards
What can cause propeller roughness?
May be caused by:
- Bent blades
- Blades out of track due to improper mounting
- Imbalance
- Blade angles out of tolerance
- Spinner imbalance due to dirt, snow or ice inside the shell
When working with propellers what 3 different types of balancing are of importance?
- Static balancing
- Dynamic balancing
- Aerodynamic balancing
What are static and dynamic imbalance caused by?
Unequal mass distribution
What is the purpose of aerodynamic balancing?
To ensure each blade delivers an equal amount of thrust
Which type of balancing should be sufficient especially for smaller props or aircraft?
In most cases static balancing will be sufficient. Only with larger propellers or with fast running propellers may dynamic balancing be necessary
What is static balance?
A body capable of rotating about a fixed point is said to be in static balance when it’s centre of gravity lies on the axis of rotation
When is static balancing carried out?
Static balancing is carried out off the aircraft, either at manufacturer or overhauler in an approved propeller repair facility
On what 2 planes is static balancing checked?
Horizontal and vertical
How can horizontal imbalance be rectified on fixed pitch wood propellers?
Can be corrected by applying small amounts of varnish or paint to the light blade. If larger amounts are required then solder can be applied to the metal tipping of the lighter blade
How can vertical imbalance be corrected on fixed pitch wood propellers?
By adding weights to the hub
How are fixed pitch metal propellers statically balanced?
By removing some metal on the heavy side and then re finishing the propeller using a non-anodic protective coating such as Alodine
For propellers of aircraft up to 5700kg what is the generally permissible tolerance ?
2gm. However the specifications of the manufacturer are binding
How are metal and composite variable pitch propellers balanced?
By placing lead washers on to a balancing stud within the hollow blade root/shank for horizontal balance while lead washers are placed in recesses of the hub for vertical balancing
How are minor adjustments made to metal and composite variable pitch propellers?
By applying lead wool in to the balancing tube located within the hollow root of the blade
What are Welch bolts used for?
On smaller propellers the lead wood (used for balancing) can be placed in the counter board area of the hub bolt heads.
The bolts are known as Welch bolts because of the Welch plug used to cap the bolt when lead wool is installed