140302A - Electronic Ignition Systems Flashcards

1
Q

Why did it take so long for residential appliances to utilize electronic ignition?

A

Older systems were too bulky to fit, newer tech has allowed them to become small enough to fit

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2
Q

What can electronic modules do now, other than just light a pilot? 3 points

A
  • sequence operation
  • start fans
  • open dampers
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3
Q

Name the 4 ways electronic ignition can be configured

A
  • intermittent pilot using spark ignition
  • intermittent pilot using hot surface
  • direct ignition using spark
  • direct ignition using hot surface
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4
Q

Why are interrupted pilot systems not usually configured with electronic ignition?

A

The additional cost of controls makes it prohibitive

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5
Q

How does an interrupted pilot system work? Sequence of operation 7 pts

A
  • call for heat, ignition system lights pilot
  • system proves pilot
  • main burner lit
  • system proves main burner
  • shuts off pilot
  • system continues to monitor main burner
  • call for heat ends and burner shuts off
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6
Q

How does intermittent pilot differ from interrupted pilot ignition?

A

intermittent leaves pilot lit during main burner operation. interrupted shuts pilot off after ignition

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7
Q

Why is intermittent pilot preferable to interrupted?

A

The system costs slightly less as there are fewer components

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8
Q

How are interrupted and intermittent pilot systems usually ignited?

A

direct spark, but a hot surface version using a smart valve does exist

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9
Q

is hot surface usually direct ignition?

A

True

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10
Q

What is the main difference between single and double rod pilot burner systems?

A

single uses a combination spark ignitor and flame rod. dual has two separate

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11
Q

Should you use your meter on a single rod system? Why

A

No it could damage your meter when taking flame current

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12
Q

Should you clean an oxide coated hot surface ignitor? Why

A

No never, they are very brittle

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13
Q

Do newer direct spark ignition systems have fuses in the modules?

A

No they are usually external now

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14
Q

Why should a direct spark ignitor arc to a ground surface instead of the main burner?

A

So it will not blow a hole in the burner casing over time

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15
Q

What is the current path of a flame rod?

A

Current is passed from the module through the flame to the flame rod and back to the module. This current path proves the flame

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16
Q

How should you handle the brittle silicone carbide hot surface ignitor?

A

By the ceramic base only

17
Q

Why shouldn’t you touch a hot surface ignitor with your fingers? Other than it is brittle

A

They often burn out at that point

18
Q

What should you use to clean a flame rod?

A

Scotch brite pads or 000 steel wool

19
Q

What may happen if you use sand cloth to clean a flame rod?

A

It will leave deep scratches in the rod causing a change in the ground to flame rod ratio and the system will not prove the flame

20
Q

Name the 2 main principles in flame rod detection

A
  • flame rectification

- flame conductivity

21
Q

What is a rectifier?

A

A device for converting AC to DC

22
Q

How does rectification apply to flame detection?

A

Ions formed from burning gas will conduct an electrical current

23
Q

How does flame rectification prove a flame?

A
  • two electrodes are used, one flame rod and one ground
  • heat from the gas knocks ions out of the rods
  • ions move to the pos or neg rods
  • AC current is applied through the rods, changing their polarity many times a second
  • ion flow changes direction as the voltage changes polarity
24
Q

Why are flame conductivity systems not common today?

A

They cannot distinguish between a flame and a short circuit

25
How can flame rectification systems identify short circuits?
Using different sized rods, ground electrode 4x bigger than flame rod. More current is produced when flame rod is positive
26
How does a flame rectifier change AC to DC current? How is this used to prove the flame
Via the different sized electrodes. More current is produced when the flame rod is positive, so you get a pulsating DC current. This is used to pull in the flame relay
27
How does the flame rectification system identify a short circuit?
It will see AC current and not the pulsating DC current, thus not pulling in the flame relay and shutting down the system
28
What must the ratio of area of the electrode exposed to the flame be?
4:1 ground to flame rod
29
Give a sequence of operation for a spark ignition intermittent pilot fan assisted forced air furnace
- R to W terminals close on call for heat - 24VAC sent to relay starting inducer fan - fan reaches speed and pressure switch closes - power flows to ignition system - safe start check completed to verify no flame - relays close that open pilot gas and spark generator, pilot is lit - flame rectifier senses pilot flame and spark shuts off - blower motor comes on after delay or temp reached - main gas valve energized as long as pilot flame is sensed - call for heat ends and inducer fan stops, opening pressure switch and shutting down burner and pilot
30
Describe lockout and retry
a lockout timer starts with the ignition cycle. pilot must be proved in the time frame or gas and spark are shut off. retry allows multiple trys, becoming a recycling control
31
When can you use continuous trial for ignition?
For pilot ignition natural gas systems only, never on propane or direct ignition type systems
32
Describe the sequence of operation of a direct spark fan assist forced air furnace
- R to W closes on call for heat - 24VAC reaches inducer relay which powers inducer fan - inducer fan draft closes pressure switch - power flows to ignition module - safe start check performed to confirm no flame present - ignition sequence begins - gas valve opens, spark begins, and flame sensor circuit powered - main burner lights and flame is proven, spark shuts off - call for heat ends turning off inducer and opening pressure switch - main valve closes
33
Describe sequence of operation on a hot surface direct ignition fan assist forced air furnace
- call for heat R to W - inducer starts and closes pressure switch - safe start check confirm no flame - timer started and hot surface warms up - 17-34 seconds later main gas valve opens and flame circuit powered - once flame is proven hot surface turns off - call for heat ends, inducer shuts off and pressure switch opens
34
What temp can a hot surface ignitor reach?
2600F or 1427C
35
What is the sequence for a direct hot surface ignitor trial for ignition?
Time it takes for the ignitor to warm up, gas valve to open, and CPU monitoring for a flame signal
36
How long does the blower off delay setting last?
90 to 180 seconds usually