11 NDT Flashcards

1
Q
  1. Describe the steps involved in a dye penetrant inspection.
A

The surface is cleaned and then penetrant is applied and allowed to dwell for a specified time. The penetrant is then removed with an emulsifier or cleaner. Once removed, the part is dried and then developer is applied. The results are then inspected and interpreted.

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2
Q
  1. Name some tools that are commonly used to assist in making visual inspections of welds.
A

A magnifying glass, flashlight, mirror, and borescope.

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3
Q
  1. What are some of the NDT methods that may be used on aluminum parts?
A

Visual, dye penetrant, eddy current, ultrasonic testing and radiography.

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4
Q
  1. What process occurs during the preparation stage of a dye penetrant inspection when the penetrating liquid is applied and then removed from a cracked part?
A

The penetrant enters the crack by capillary action and remains there until made visible by the developer.

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5
Q
  1. A correctly made butt weld will have what bead width and how much penetration?
A

The bead width should be 3 to 5 times the thickness of the base metal and there must be 100% penetration.

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6
Q
  1. What telltale characteristics are evidence of a cold weld?
A

A cold weld has rough, irregular edges that are not feathered into the base metal and has variations in penetration amounts.

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7
Q
  1. The penetration of a fillet weld should be what percentage of the thickness of the base metal?
A

25-50%

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8
Q
  1. Describe the basic steps for conducting a magnetic particle inspection.
A

Magnetize the part, then coat the surface with ferromagnetic particles. If a defect or discontinuity is present, the particles align with the discontinuity forming a visible pattern.

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