1. paper+for+4870+(rev).pdf Flashcards

1
Q

What is a long-standing problem inherent to steel?

A

Its tendency toward brittleness at low temperatures and at high rates of deformation.

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2
Q

What is the problem with simply using higher strength material?

A

Higher strength materials are generally accompanied by ductility and toughness problems, enhancing the possibility of brittle fracture.

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3
Q

What are the two kinds of fractures?

A

Cup and cone fracture. Rapid crack growth.

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4
Q

What is a cup and cone fracture?

A

Driving force is the increase of tensile stress.

  1. Crystalline defect accumulations.
  2. Micro-voids can develop from large enough crystalline defects clusters.
  3. A crack at the centre of the specimen can develop form micro-voids under further deformation.
  4. The specimen shears at the edges because it cannot handle the load.
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5
Q

How does rapid crack growth fracturing occur?

A

Driving force is the internal elastic energy produced by the applied load. Usually begins with a material flaw.

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6
Q

What did Griffith assume about crack advancing?

A

The crack would advance when the incremental release of stored elastic energy d(W_E) in a body becomes greater than the increase in work d(W_S) required to create an increment of new crack surface.

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7
Q

Describe the Griffith model for crack propagation.

A

Specimen under tensile stress. Elliptical crack in the centre that is 2C in length.

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8
Q

What is the stored elastic energy density at the crack tip in the Griffith model?

A

where: 2C=crack length

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9
Q

What’s the symbol for surface energy per unit area of separated surface? What is the surface energy per unit width of a crack?

A

γ_s

4(γ_s)C

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10
Q

What is the Griffith criteria for crack growth?

A
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11
Q

What is σ_F?

A

Failure stress form fracture. The value of applied stress at which the stored elastic energy density is sufficient to cause unstable crack propagation.

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12
Q

What do Irwin and Orowan add to the Griffith analysis? Why?

A

They added γ_s, which accounts for plastic work energy. The original Griffith analysis assumed the material to be totally brittle and that it would experience unstable crack growth.

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13
Q

What is the equation for the failure stress from fracture which takes into consideration plastic deformation?

A

σ_F = sqrt[2 E ( γ + γ_p) / pi C]

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14
Q

Why is it important to include plastic deformation in calculated fracture failure stress?

A

Plastic deformation accounts for the great resistance of ductile metals to fracture.

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15
Q

What is the critical stress intensity factor?

A

where α is a geometric factor which takes into account crack and specimen geometries relative to applied stress.

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16
Q

What is a mode I fracture?

A

Opening fracture: Applied tensile strain is perpendicular to the plane of the fracture.

17
Q

What is a mode II fracture?

A

In-Plane Shear Fracture: Applied shear strain is parallel to the plane of the fracture and perpendicular to the front of the fracture.

18
Q

What is a mode III fracture?

A

Out-of-Plane Shear Fracture: applied tensile strain parallel with the front of the fracture and the fracture plane.

19
Q

What is the plane strain fracture toughness?

A

K_IC AKA fracture toughness for a Mode I crack. It is experimentally determined.

20
Q

How is the plane strain fracture toughness determined?

A

Experimentally using a block of material with a machined notch. The specimen is subjected to tensile stress so that the machined notch begins to fracture. The machined notch is constantly measured with a crack opening displacement gauge (COG).

21
Q

In a plane strain fracture toughness test, when are plane strain conditions met?

A

when: t >= 2.5 (K_IC / σ_ys)^2 where t=thickness of specimen

22
Q

Do materials with higher yield strength generally have higher or lower toughness? Why?

A

Lower. Dynamic Tear tests show low energy absorption for increasing yield strength. More ductile materials that are lower in strength are more resistant to rapid crack propagation.

23
Q

What is included in the Flaw Content of a material?

A

size, configuration, number o flaws, crack tip activity.

24
Q

What are the detection techniques for flaws?

A

Visual Penetrant Ultrasonics Magnetic Particles Eddy Current X-Ray