02. Workshop Practices Flashcards
On a hollow tube where would a small indentation normally be unacceptable?.
Option A. Nowhere on the tube is an indentation acceptable.
Option B. In the mid 1/3 section.
Option C. In either of the outer 1/3 portion of the tube. Correct
Answer is.
In the mid 1/3 section.
Explanation. CAAIP s Leaflet 6-4 Para 7.2.
\What type of grinding wheel would you sharpen an HSS drill bit on?.
Option A. A green wheel.
Option B. A course wheel.
Option C. A fine wheel. Correct
Answer is.
A fine wheel.
Explanation. A Green Grit (Silicon Carbide) wheel is used for Tungsten Carbide bit tools (Non-steel). For HSS you need a fine Grey Aluminium Oxide wheel.
- When using a reamer.
Option A. use no lubricant.
Option B. use the same lubricant as was used on the drill bit.
Option C. use lard oil.
Correct Answer is.
use the same lubricant as was used on the drill bit.
How many teeth per inch are used on a hacksaw blade for cutting hard metal?.
Option A. 54.
Option B. 36.
Option C. 26.
Correct Answer is.
Explanation. Blades are available 18 - 32 TPI. Greatest TPI is for hard metals.
How many strokes per minute are used on a hacksaw when cutting thick metal?.
Option A. 30.
Option B. 65.
Option C. 55.
Correct Answer is.
55.
When lifting a bulky component with a wire rope sling, the component can be protected from damage by the sling by.
Option A. fabricating alternative lifting points.
Option B. using a suitably shaped sling.
Option C. using spreader bars and packing.
Correct Answer is.
using spreader bars and packing.
Gas bottles for CO2 air and acetylene are coloured.
Option A. grey, maroon, green.
Option B. black, grey, maroon.
Option C. green, grey, maroon.
Correct Answer is.
black, grey, maroon.
To drill a 1/4 inch hole in titanium, the correct starting procedure would be.
Option A. to centre drill.
Option B. to centre punch.
Option C. to drill 1/4 inch hole direct.
Correct Answer is.
to centre drill.
Explanation. CAIP S EL/3-3 Para. 3.2.
In a torque wrench of handle length, L = 12 in. and an extension E = 3 in, the desired torque value is 300 lbs.in. the dial should read.
Option A. 240 lb.ins.
Option B. 375 lb.ins.
Option C. 280 lb.ins. Correct
Answer is.
240 lb.ins.
Explanation. CAAIP S Leaflet 2-11 4.4
When a torque loading is specified for a castellated or slotted nut on an undrilled new bolt.
Option A. the bolt should be pre-drilled, the torque applied and the nut eased back, if necessary, to allow the split pin to be fitted.
Option B. the bolt should be pre-drilled and the torque increased if necessary to allow the split pin to be fitted.
Option C. the torque should be applied and the bolt suitably drilled for the split pin.
Correct Answer is.
the torque should be applied and the bolt suitably drilled for the split pin.
A reamer with spiral flutes is removed.
Option A. clockwise.
Option B. straight.
Option C. anticlockwise.
Correct Answer is.
clockwise.
Explanation. Jeppesen A&P General Technician Textbook Page 9-19.
The difference between high and low limits of a size for a dimension is known as the.
Option A. deviation.
Option B. tolerance.
Option C. fit.
Correct Answer is.
tolerance.
Rubber components should be stored.
Option A. in warm and humid conditions.
Option B. in a well lit room.
Option C. in a cool dark area.
Correct Answer is.
in a cool dark area.
Explanation. CAAIP S Leaflet 1-8 3.3
When comparing the machining techniques for stainless steel sheet material to those for aluminium alloy sheet, it is normally considered good practice to drill the stainless steel at a.
Option A. higher speed with less pressure applied to the drill.
Option B. lower speed with more pressure applied to the drill.
Option C. lower speed with less pressure applied to the drill.
Correct Answer is.
lower speed with more pressure applied to the drill.
Explanation. Jeppesen A&P Airframe Technician Textbook Page 2-27
When drilling stainless steel, the drill used should have an included angle of.
Option A. 140° and turn at a low speed.
Option B. 90° and turn at a low speed.
Option C. 118° and turn at a high speed.
Correct Answer is.
140° and turn at a low speed.
Explanation. Jeppesen A&P Airframe Technician Textbook Page 2-27.
When stop drilling a crack, what is the typical drill size used?.
Option A. 0.025 inch.
Option B. 0.250 inch.
Option C. 0.125 inch.
Correct Answer is.
0.125 inch.
Explanation. Jeppesen A&P Airframe Technician Textbook Page 2-6.
When degreasing aluminium alloys, and no trichloroethylene is available, a suitable alternative is.
Option A. dilute sulphuric acid.
Option B. M.E.K.
Option C. white spirit and naphtha.
Correct Answer is.
white spirit and naphtha.
Explanation. NIL.
- A grinding wheel is normally refaced by.
Option A. dressing with a special tool.
Option B. grinding through using another grinding wheel.
Option C. holding a hard wood scraper against the rotating wheel.
Correct Answer is.
dressing with a special tool.
When checking a torque wrench 15 inches long, the load required to give torque of 120 lbs.in. is.
Option A. 6 lbs.
Option B. 8 lbs.
Option C. 10 lbs.
Correct Answer is.
8 lbs.
How would you check the setting of an adjustable reamer?.
Option A. Ring gauge.
Option B. Dial test indicator and ‘V’ blocks.
Option C. External calipers.
Correct Answer is.
Ring gauge.
What is the specified lubricant for drilling brass?.
Option A. None.
Option B. Paraffin.
Option C. Lard oil.
Correct Answer is.
None. Explanation.
In the Limit System, the term ‘allowance’ is the.
Option A. difference between shaft and hole diameters.
Option B. hole diameter variation.
Option C. shaft diameter variation.
Correct Answer is.
difference between shaft and hole diameters.
Which is correct concerning the use of a file?.
Option A. The terms ‘double-cut’ and ‘second-cut’ have the same meaning in reference to files.
Option B. Apply pressure on the forward stroke, only, except when filing very soft metals such as lead or aluminium.
Option C. A smoother finish can be obtained by using a double-cut file than by using a single-cut file.
Correct Answer is.
Apply pressure on the forward stroke, only, except when filing very soft metals such as lead or aluminium.
Explanation. Jeppesen A&P General Technician Textbook Page 9-11.
Which procedure is correct when using a reamer to finish a drilled hole to the correct size?.
Option A. Turn the reamer only in the cutting direction.
Option B. Turn the reamer in the cutting direction when enlarging the hole and in the opposite direction to remove from the hole.
Option C. Apply considerable pressure on the reamer when starting the cut and reduce the pressure when finishing the cut.
Correct Answer is.
Turn the reamer only in the cutting direction.
Explanation. Jeppesen A&P General Technician Textbook Page 9-19.
Of what tolerance is the following an example? 1 in. + 0.002-0.001.
Option A. Bilateral.
Option B. Multilateral.
Option C. Unilateral.
Correct Answer is.
Bilateral.
How should a scraper be finally sharpened?.
Option A. By draw filing.
Option B. On a grindstone.
Option C. On an oil-stone.
Correct Answer is.
On an oil-stone.
How is a D.T.I. initially set up?.
Option A. The gauge plunger should be fully extended and the needle zeroed.
Option B. The gauge plunger should be partly depressed and the needle zeroed.
Option C. The needle zeroed, then the plunger fully extended.
Correct Answer is.
The gauge plunger should be partly depressed and the needle zeroed.
Nickel alloy chisels should be sharpened.
Option A. by filing.
Option B. on a grindstone.
Option C. on an oilstone. Correct
Answer is.
on an oilstone.
What type of lubricant should be used when drilling aluminium?.
Option A. Vegetable oil.
Option B. Paraffin.
Option C. None.
Correct Answer is.
Paraffin.
Explanation. Paraffin is the lubricant for aluminium.
How are spring dividers sharpened?.
Option A. By filing the outside of the points.
Option B. By stoning the outside of the points.
Option C. By grinding the inside of the points.
Correct Answer is.
By stoning the outside of the points.
What would be the result of an insufficient clearance angle on a twist drill?.
Option A. It would cut slowly, if at all.
Option B. It would produce an oversize hole.
Option C. It would tend to pull through the hole
Correct Answer is.
It would cut slowly, if at all.
Explanation. External website. http://www.unionbutterfield.com/tech/drills/trouble_shooting.asp