0039-20 Chainsaw Maintenance and Cross-cutting Flashcards
Explain the risk assessment
process
The risk assessment process may contain the following five steps:
* identify the hazards
* decide who might be harmed and how
* evaluate the risks and decide on precautions
* record the findings and implement them
* review and update the assessment as
necessary
Identify the hazards, risks and controls associated with the site, task and machine
Outline emergency planning
relevant to the working area
Emergency planning relevant to a work site may
include:
* site location
* grid reference
* what three words
* designated meeting place
* nearest access point
* street name/district
* type of access (public road/light vehicles, fourwheel drive)
* suitable helicopter landing area
* phone number of nearest doctors
* location of nearest accident and emergency
hospital and phone number
* works manager contact details
* your own contact number/mobile number
* other
Outline responsibilities as
an operator under the:
Health and safety at work
act
Provision and use of work
equipment regulations
(PUWER)
Outline key points from the legislation and industry good practice listed below:
Health and Safety at Work Act (HASWA):
* follow training received
* take reasonable care of their own and other people’s safety
* other
Provision and Use of Work Equipment Regulations
(PUWER):
* equipment is maintained
* equipment is fit for purpose
* other
State providers of industry
good practice
Providers of industry good practice may be:
* Forest Industry Safety Accord (FISA)
* Regional forestry bodies
* Arboricultural Forestry Advisory Group (AFAG)
* Arboricultural Association (AA)
* Other
Explain why it is important
to maintain chainsaws to
manufacturers
recommendations
The importance of maintaining chainsaws to
manufacturers recommendations may include:
* machine is safe to use
* reduces machinery repair downtime
* other
Identify and explain the
function of all the key safety
features
Explain the function of all chainsaw safety features:
Guide bar cover:
* protects and covers the bar and chain
Chain with low kick back characteristics:
* reduces kickback
Exhaust:
* noise reduction and reduces emissions
Combined chain brake and front hand guard:
* stops the chain rotating and protects the hand
Chain catcher:
* catches a derailed chain
Anti-vibration mounts:
* reduces vibration
On/off switch:
* stops engine
Safety decals-hand/eye/ear defender symbols:
* provides mandatory information
Throttle trigger lockout:
* stops accidental throttle operation
Rear chain breakage guard:
* protects the rear hand
Select appropriate
maintenance tools for the
power unit and cutting
systems in accordance with
operator’s handbook
Appropriate tools for the maintenance of both the
chainsaw power unit and guidebar/chain are selected
State hazards associated
with battery powered
equipment
Hazards associated with battery powered equipment
may be:
* incorrect compatibility of battery/machine
* machine being live when the battery is in place
* machine may not have an on/off switch
* battery misalignment
* battery storage
* battery disposal
* battery dislodging and falling from the machine
* electric shock
* short circuiting and combustion when charging
* malfunction due to water contamination
* lack of power
* charge time and charging requirements
* other
Explain battery power unit
maintenance and checks
Battery power unit maintenance and checks should
include:
* battery guide tracks are inspected and cleaned
* battery is not damaged, cracked or deformed
* battery has sufficient charge
* machine air intake and cooling system cleaned
and inspected for damage
* keypad is inspected for damage and cleaned
(if applicable)
* battery compartment is inspected for damage
* other
State the benefits
associated with the use of
battery powered machines
Benefits associated with the use of battery powered
machines may include:
* reduced weight
* reduced vibration
* reduced noise
* no emissions
* clearer communication with others on site
* less maintenance requirements
* more accurate operation due to no engine
torque
* no need for the transportation of fuel
* no risk of fuel spillages
* other
Explain the function and
maintenance requirements
of individual components
Maintain power unit in
accordance with operator’s
handbook using appropriate
tools
Spark plug:
* provides ignition, maintenance may include inspection, cleaning and checking of electrode gap
Maintenance:
* engine cover and spark plug removed
* plug cleaned or replaced as necessary
* wear/damage assessed
* gap size checked and set if necessary
Air filter:
* prevents debris entering the carburettor and
helps maintain the correct air/fuel ratio,
maintenance may include inspection and
thorough cleaning
Maintenance:
* excess debris removed from around filter prior to removal
* filter removed, protecting carburettor
* filter inspected maintained and cleaned appropriate to condition
* filter refitted correctly
Chain brake:
* stops the chain, maintenance may include inspection of the chain brake system, cleaning or replacement
Maintenance:
* clear debris from chain brake mechanism /clutch housing
* chain brake band checked for wear
Cooling system:
* Prevents the engine from overheating,
maintenance may include inspection and
cleaning
Maintenance:
* remove covers where appropriate and remove excess debris from fins and cylinder
Exhaust system:
* reduces noise and emissions, maintenance
may include inspection, security of nuts/bolts, spark arrestor and removal of residue
Maintenance:
* check all nuts and bolts for security
* remove excess residue from the silencer
* check condition and security of spark arrestor if applicable
Clutch/drive system:
* provides drive to the chain, maintenance may
include inspection, cleaning and removal of the clutch
Maintenance for inboard clutch:
* remove retaining clip
* dismantle sprocket assembly
* sprocket checked for wear and condition
* clean crankshaft stub and grease needle cage where appropriate
* re-assemble
Maintenance for outboard clutch:
* if appropriate piston locked as per
manufactures guidance
* unscrew clutch weights according to
manufacturer’s guidance
* clean crankshaft stub and grease needle cage where appropriate
* re-assemble
Sprocket:
* drives/pushes the chain along the guidebar, maintenance may include inspection and replacement due to wear exceeding manufacturers tolerances
Maintenance:
* sprocket checked for wear and condition
Starter mechanism:
* engages the flywheel, maintenance may include cleaning, inspection
Maintenance:
* starter cover removed and air ways cleared
* cord and coil spring tension released
* cord inspected for wear
* cord and coil spring re-tensioned
* re-coil checked to ensure spring tension is correctly applied
* pull toggle checked for security
Greasing/lubrication:
* may help prevent excessive wear of
components
Maintenance:
* greasing of component parts as appropriate
Fuel filter:
* prevent debris entering engine components, maintenance may include cleaning as appropriate or replacement
Maintenance:
* fuel cap removed
* filter located and removed where applicable from tank using appropriate tool
* replacement as appropriate
Oil filter:
* prevent debris entering guide bar,
maintenance may include cleaning as
appropriate or replacement
Maintenance:
* oil cap removed
* filter located and removed where applicable from tank using appropriate tool
* condition of filter determined
* cleaning procedures using non-flammable
detergents followed by rinsing and drying or replacement as appropriate
Explain the function and
maintenance requirements
of the guidebar
Maintain the guidebar in
accordance with operator’s
handbook using appropriate
tools
Guidebar:
* holds and carries the chain to enable the cutting of timber
Maintenance:
* identification of uneven and damaged rails and maintain as appropriate
* checking the straightness of bar
* checking the bar groove depth
* identification of any overheating, cracking and burring
* removal of burrs
* clearing the bar groove and oil holes
* inspecting the sprocket nose for security and condition
* greasing the bar nose sprocket if applicable
* turning the bar following maintenance to reduce wear
Describe the problems
encountered when chain
and guidebar are worn,
damaged or poorly
maintained
Problems that may be encountered when a chain and
guidebar are worn, damaged or poorly maintained
may include:
* chainsaw does not cut in a straight line
* over-heating of the guidebar
* poor lubrication of the chain
* increased chain, bar and sprocket wear
* other
State the information
required to replace the
chainsaw chain
The information required to replace the chainsaw chain may include:
* pitch
* gauge
* length of guidebar
* number of drive links
* cutter type
Identify different cutter
types and their application
Cutter types may include:
* chisel chain
* semi-chisel chain
* other
* application may depend on experience of the operator, timber type and personal preference
Explain how to select the
correct filing information for
the chain and why this is
necessary
Select the correct file size and identify the required sharpening angles through use of chain charts, manufactures information, chain box etc
Reasons for maintaining correct filing angles and cutter lengths may include:
* ensures chain is sharpened as per
manufacturers recommendations
* enhances cutting performance
* decreased vibration
* accurate cutting
* decreased risk of kick back
* other
The correct depth gauge setting:
* achieves optimum cutting speed as per
manufacturers recommendations
* reduces the risk of kick back
* reduces chain vibration
* other
Explain the function and
maintenance requirements
of the chain
Maintain the chain in
accordance with operator’s
handbook using appropriate
tools
Function of the chain:
* carries the cutting components to enable the
cutting of timber
Maintenance of the chain:
* checking cutters for damage and selecting the first cutter to sharpen
* having the chain secured in a chain vice or on bar in a bench vice or timber vice
* selecting and using a file of the correct size with a handle fitted to sharpen all of the cutters
* maintenance of top and side plate angles throughout sharpening of the whole chain
* ensuring a consistent cutter length is
maintained
* removing burrs when applicable
* maintaining the height and profile of depth
gauges