Sterile dosage forms Flashcards
Sterile assurance level (SAL)
probability that a single unit subjected to sterilization remains non-sterile
SAL of 10^-2
produce 100 units expect 1 to be non-sterile
what is the value of SAL for GMP
10^-6
what is the SAL for compounding
10^-3
methods of sterilization (5)
steam dry heat gas radiation filtration
steam sterilization
- name of machine
- how work
- mechanism
- what does steam need touch
- autoclave
- water create steam in high pressure chamber (121degC for 15 minutes @~100kPa)
- superheated water transfers heat to microorganisms and kills via denaturation and coagulation of proteins
- steam needs come into contact with material you want to sterilize
limitations of steam sterilization (autoclave)
- plastic
- chemicals (compounding consideration)
- typical use
plastic melts
chemicals break down
- cant be used for most compounded products
typically used to sterilize equipment
-ex. mops for clean room
validation for steam sterilization (autoclave)
bacterial spore (typically bacillus)
dry-heat sterilization/depyrogenation
- heat
- filter
- duration
- mechanism
heated to 200-250degC
HEPA filtered air
30-60min
dry heat dehydrates and burns (oxidizes) organisms
validation of dry-heat sterilization/depyrogenation
3 log (or better) pyrogen reduction
advantage of dry-heat sterilization/depyrogenation
use for powders and heat-stable items that are adversely affected by steam
-DOES NOT RUST METAL
gas sterilization
- how work
- temperature
- gas concentration
- duration
pressure and vacuum chamber fills with gas
30-60degC
200-800 mg/I
several hours
advantage of gas sterilization
materials that cannot withstand high temperature
-ex. disposable plastic syringe
gas sterilization
- what gas
- what need gas to contact
gas such as ethylene oxide
must contact all surfaces
mechanism of gas sterilization
alkylating agent interfering with cell metabolism
disadvantages of gas sterilization
gas is flammable, toxic, and carcinogenic
validation of gas sterilization
use biological indicator
- ex. bacillus atrophaeus
types of ionizing radiation
radioisotope decay (gamma radiation)
electron-beam radiation (beta radiation)