Section 4: Key Terms and Formulas Flashcards

1
Q

{Blank} is used to describe the assembly of low-variety, high-volume discrete products. Product layout has relatively high fixed costs and relatively low variable costs. Example: washing machine assembly.

A

Assembly line

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2
Q

{Blank} is a term used to describe a production process that aggregates similar products together to generate sufficient volume for efficient use in a facility.

A

Batch flow

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3
Q

{Blank} is the most limiting constraint on the system. It occurs at the point in the process that requires the longest time or has the slowest rate.

A

Bottleneck

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4
Q

{Blank} is a measure of an organization’s ability to sustainably provide customers with the demanded services or goods in the amount requested and in a timely manner, given current resources. Capacity also describes an organization’s maximum sustainable rate of production.

A

Capacity

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5
Q

{Blank} is very important because significant capital is usually required to build facilities and purchase the equipment to build capacity.

A

Capacity planning

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6
Q

{Blank} is a metric, or measure, used to determine how much capacity is actually being used on an average basis. Capacity Utilization = Actual Output / Design Capacity

A

Capacity utilization

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7
Q

{Blank} is any resource, including processes, resources, and market demand, whose capacity is less than or equal to demand for that resource.

A

Constraint

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8
Q

{Blank} does not usually identify individual units but rather a mixed product that flows in a continuous stream with low variety and high volume. This is different from product layout, which has relatively high fixed costs and relatively low variable costs, as in the case of the oil refining process.

A

Continuous flow process

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9
Q

{Blank} is the maximum achievable output of a process or system. based on what a service firm or a manufacturer can produce under ideal conditions for a short period of time.

A

Design capacity

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10
Q

{Blank} is the ability to produce more goods at a lower cost by utilizing the same equipment and production process.

A

Economies of scale

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11
Q

{Blank} can be expressed as building the necessary volume, as in economies of scale, by producing a variety of products in combination using the same process and equipment.

A

Economies of Scope

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12
Q

{Blank} is the maximum capacity given the product mix, equipment changeovers, and scheduled downtime of the production schedule.

A

Effective capacity

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13
Q

{Blank} is achieving an outcome with a minimum amount of effort; that is, mitigating waste or how much effective capacity is actually being used to achieve output.

A

Efficiency Rate

Efficiency = Actual Output / Effective Capacity

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14
Q

{Blank} is the placement of a facility with regard to a company’s customers, suppliers, and other facilities with which the company interacts.

A

Facility location

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15
Q

{Blank} are those which remain the same in all business conditions.

A

Fixed costs (FC)

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16
Q

{Blank} production, the facility is general and flexible enough to meet a variety of needs. To achieve this flexibility, job shops generally have a much higher unit cost than line flow or batch processes for the same product.

A

Job shop

17
Q

{Blank} entails adding capacity only after an organization is running at full capacity or is beyond due to an increase in demand.

A

Lag strategy

18
Q

{Blank} means making a workforce more productive through the use of better tools.

A

Leverage

18
Q

{Blank} adds capacity with the anticipation of an increase in demand, reducing the amount of lead time and improving service levels to meet all demands during high growth periods.

A

Lead strategy

19
Q

{Blank} is a process of gathering and analyzing data to assess the suitability of a site, or multiple sites, for a particular business.

A

Location Analysis

20
Q

{Blank} moderate strategy that adds or decreases capacity in small amounts.

A

Match strategy

21
Q

{Blank} is when similar equipment is grouped into a work center or department, as it might be in a job shop.

A

Process Layout

22
Q

{Blank} is determining the most appropriate method of completing a task. It is a series of decisions that include technical or engineering issues and volume or scale issues.

A

Process selection

23
Q

{Blank} is when the equipment that processes the products should be arranged around the product so material handling and transportation costs are not excessive.

A

Product Layout

24
Q

{Blank} are usually one-of-a-kind operations. Every job is different from any other. Product variety approaches the point where the batch size is one. Most large construction jobs are projects, and many service operations can be categorized as projects. Building a large ship in a dry dock shipyard or building a new house could all qualify as projects.

A

Projects

25
Q

{Blank} was defined as the potential finished goods or service output from an organization or the extent to which an organization can meet customer demand.

A

System capacity

26
Q

{Blank} is a five-step thinking process that helps a firm achieve optimal throughput, or the maximum rate of output possible in the current system, by identifying the bottleneck and coordinating the system around the bottleneck’s capacity. TOC also helps identify ways of overcoming the bottleneck.

A

Theory of Constraints (TOC)

27
Q

{Blank} consist of fixed costs + variable costs.  Total-cost equation is: TC = FC + (VC)x

Where:

VC = variable cost per unit

x = the number of units produced

FC = fixed costs

TC = total cost

A

Total costs (TC)

28
Q

{Blank} are those that change and can be adjusted as business conditions change.

A

Variable costs (VC)

29
Q

What is this the Capacity Utilization Formula?

A

Capacity Utilization Rate equals Actual Output divided by Design Capacity

Will equal a percentage.

30
Q

What is the Efficiency Rate Formula?

A

Efficiency Rate equals Actual Output divided by Effective Capacity

Will equal a percentage.

31
Q

What is the Total Cost Formula?

A

Total Cost (TC) = Total Fixed Cost (FC) + (Average Variable Cost (VC) x Total Units (X))

TC = FC + VC(x)