Module 1 Vocab Flashcards
Learn all terms
4-D
Four Directions of Travel - This type of truck can travel in 4 directions. forward, reverse, left, and right.
AC
Alternating current - positive and negative polarity alternate. 60 cycles / minute in US and Canada
Accessory
any supplemental device that isn’t an attachment. e.g. battery puller and stand
Acid
typically sulfuric. diluted w/ water becomes battery electrolyte
Activity
of transactions: number of picks in line items, amount shipped in $
AGV
Automated Guided Vehicle - basic guidance equipment (electro-magnetic OR optical). Follows prescribed guide path. vehicle programming, stop selection, blocking, and other special functions
Ambient Temperature
the temperature of the surrounding cooling medium (gas or liquid). Typically room or air temp.
ampere (A or amp)
unit of electrical current equal to the amount of electricity required to deposit .07060 grams of silver / minute. 1 ampere = current forced through resistance of one OHM by a pressure of one volt
ITSDF
Industrial Truck Standards Development
ANSI
the American Institute
ANSI / ITSDF B56.1
safety standard for low-lift and high-lift trucks.
safety requirements regarding the design, operation, and maintenance of forklifts.
Attachment
a device other than forks or load backrest on the elevating mechanism of a truck used for handling a load.
E.G fork extensions, clamps, rotating devices, side shifters, load stabilizers, rams, and booms
Automated Warehouse System (AWS)
a guidance system capable of automatically routing storage and retrieval vehicles to any position at any bin or rack located in an Automated Warehouse
Automatic Vehicle Control (AVC)
a micro processor system to control the travel, vertical and horizontal movements of the vehicle
auxiliary controls
hydraulic controls that work in conjunction with the aux pump motor
E.g reach, tilt, sideshift
auxiliary motor
the electric motor that drives the auxiliary pump. Supplies oil to the power steering, reach, and …
bar code
machine read-able symbols. Black lines and white spaces.
most common Code 39 or UPC (universal pricing code)
Done via a wedge device that plugs between the keyboard and the CPU
baselegs
structural member of a high-lift truck containing load wheels that extend in front of the mast from both sides. Also referred to as outriggers.
baseleg opening
BLO
distance between the inside of the baselegs. measured at the narrowest point.
Baseleg overall width
OAW
the distance measured across the widest part of the outside of the baselegs
battery compartment
BC
the pace in which the battery is housed and secured
Battery connector
the space in which the battery is housed and secured
battery roller
rollers located in bottom of BC and battery stands to facilitate easy battery installation and removal
bi-directional
the term given to a vehicle which is equipped for forward and reverse travel
BSOC and BDI
battery state of charge
capacity
trucks load capacity at a specified load center
stated in lbs at a specific fork height
carriage
a support structure for forks or attachments.
Generally roller mounted.
travels vertically within mast of truck
carton clamp
hydraulically operated blade attachment which can be fitted to forklift trucks to enable unit loads of cartons to be handled w/o pallets.
Special think-bladed types also allow order picking by skimming layers of cartons off stacked pallets
center of gravity
the point at which the load mass is concentrated
charging
process where the battery is returned electrochemically to its max ability to deliver current
clamp arms
auxiliary members that are bolted or welded to the clamp arm supports the lifting carriage.
Various types depending on specific loads: bag, drum, carton, paper , roll, tire, etc
clear aisle
dimension in a storage aisle
rack –> rack OR load –> load (whichever is smaller)
subtracting any pallet or load overhang
clear stacking height
vertical space available for storing a product
cold storage conditioning
a prepartory process that allows the truck / carousel to operate like a refrigerator or freezer
connectors
molded strips of lead that connect the post over the top of the cover where multiple cells are used
controls
the devices (knobs, switches, handles, etc.) used the the operator to control the truck/machine.
primary focus of ergonomic design
counterbalanced truck
truck equipped to lift and transport the load in front of the wheels
coupler
a mechanical tow hitch
cube utilization
ratio of occupied space to total cubic space available
expressed as %
current
the time rate of flow of electricity
expressed as amperes
cushion tire
solid tire that has a low cross-section profile
indoor use
cycle count
periodic review (count) of a portion of the total SKU’s stored.
frequency of count determined by value / movement
cycle time
the time required to complete a unit of work.
travel time + load storage or retrieval
cycle, battery
the term used for one discharge and one charge of a cell or battery
Cycle life, battery
refers to the number of times a batter can be charged and discharged before it is no longer able to to the required work.
deadman brake
a brake that remains engaged until it is intentionally released by the truck’s operator
dedicated aisle
an aisle in a warehouse serving only one function. May be for storage or order selection
deep discharge
removal of up to 80% of the rated capacity of a cell or battery
diagnostic procedure
a tool for the detection and isolation of a malfunction of hardware, or the correct operation of the equipment
direct current
DC
where the positive and negative polarity remains in the same relative position (does not reverse)
characteristic of current carried by batteries.
discharge
conversion of the chemical energy of a storage battery into electrical energy by connecting a load (resistance) across the battery terminals
displays
used to provide feedback to the operator.
important issues are appropriate placement, control/display, relationship, readability, and use of symbols colors, etc
double deep
two pallet deep storage where one storage unit is store behind another
accessible from front only
high volume low variation
drawbar pull
MAX: pound of pull force a vehicle is capable of attaining for an abbreviated time period.
(typically 5-6% of load and trailing weight.)
CONTINUOUS: pounds of pull force a vehicle is capable of sustaining for an extrended period of time.
(2-3% of load and trailing weights)
drive tire
the tire that furnishes the tractive (traction) force to move the truck
EASi
ergonomically advanced system with intellidrive
EL. HT
elevated height
electrolyte
battery fluid (sulfuric acid)
clear, colorless, odorless, and high-purity
gravity, as purchased, is 1.830.
when dilluting with water add concentrated acid carefully b/c heat is generated.
elevated height
EL.HT (fork height)
vertical distance from the floor to the load carrying surface adjacent to the heel of the forks with mast vertical
and in the case of reach trucks with forks extended
emergency power disconnect
a plunger activated safety mechanism located within easy reach of the driver
immediately cuts off all current to the power circuit and immobilizes vehicle
equalizing charge
an extended charge given to a storage battery to ensure the complete restoration of active materials in all the plates of all the cells
ergonomics
study of work organization and the human/machine interface in particular
ergonomic design
science devoted to helping the machine operator be more productive by allowing them to operate more efficiently, comfortably, and safely
extended “M”
extended turret on a SR truck which accommodates wide pallets
extended height
EX. HT
vertical distance from he floor to the top of the uppermost structure of the truck (mast, carriage, load handler) in the max height position
FIFO
first in / first out
method of maintaining product rotation by always picking the oldest first.
accounting method valuing inventory or picking inventory from oldest to newest
FILO
First in / last out
inventory first stored is last removed
other than single deep / allows minimal selectivity
flat plate
general battery term referring to lead plates with flat surfaces
floor guidance system
wire embedded in the floor carrying an alternating current, low voltage signal
creates a field around the wire that a vehicle with appropriate sensing device can follow.
No contact between wire and vehicle or sense device
force
amount of energy required to perform some operation
important muscles required to perform and operation
fork adjustment
min and max overall width to which the carriage forks may be adjusted
fork extensions
fork attachment that increases the load-carrying surface of the forks
forks
horicontal tine-like projections suspended from carriage for lifting loads
forward steer
on those trucks having a steering option, it’s the type of steering that results in the truck turning to the right when steering wheel is turned clockwise and operator is facing forks
FPM
feet per minute
measure of speed
free lift
FL
attainable lift from the extreme lowered position of the carriage before the stated overall collapsed height of the mast is exceeded by any standard part of the forks, mast, or carriage assemblies
Free on board
F.O.B
point determining the location that merchandise becomes property of the customer.
freight expenses, damage liability, etc become the responsibility of customer beyond FOB
gallons per minute
GPM
unit of liquid flow measurement
gassing
discharge of relatively low levels of hydrogen gas from one or more of the battery electrodes during charging process
Gradability
the % of grade that a truck can ascend or descend
grade
measure of the rate of ascent of a ramp numerically equal to the vertical rise divided by the horizontal by 100 and stated in %
grade clearence %
max slope whose crest can be negotiated due to the structural limitations imposed by the under clearance and wheelbase of a truck
guidepath
path of wire in the floor that wire guided vehicles track
head length
dimension from the rear bumper of the truck to the vertical face of the fork carriage
head length
dimension from the rear bumper of the truck to the vertical face of the fork carriage