Manual Gearbox Flashcards

1
Q

4 types of gears?

A

Spur
Helical
Double helical
Epicyclic

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2
Q

What do gears need to resist?

A

Wear and severe shock to provide longevity

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3
Q

What are the gears made from

A

Hardened steel

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4
Q

Why use a gearbox?

A

Effective rev ranges

Different RPM torque is varied

Load is too great engine will stall

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5
Q

What happens if there is only a direct connection between engine and road wheels?

A

Poor acceleration
Poor hill climbing
Vehicle cannot be driving well at high speeds
No neutral or reverse

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6
Q

How does a gearbox and clutch help?

A

Fuel efficiency
Allow slower vehicle speeds without slipping
Enables drivers to disconnect power
Enables a reverse

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7
Q

What is the purpose of the gearbox?

A

Achieve high speeds with good economy and good acceleration making the most of the engines performance

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8
Q

What are the 2 categories of gearboxes?

A

Manual

Automatic

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9
Q

Appropriate gear ratio is selected to suit….

A

Engine speed

Driving conditions

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10
Q

What enables reverse gear in the sliding mesh construction

A

Reverse gear and support shaft

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11
Q

What are the disadvantages of sliding mesh?

A

Excessive noise

Not smooth gear changes

Double de clutching

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12
Q

What is double de-clutching?

A

Clutch pedal down, gear lever neutral, gear lever into gear and pedal up

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13
Q

What is the difference between sliding mesh and constant mesh?

A

Use of helical and double helical Gears

Each pair of gears are constantly in contact by a dog clutch

Correct alignment by thrust washers

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14
Q

What does the synchronised gear box use?

A

A cone clutch

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15
Q

Where’s does the selector fork locate in the outer sleeve?

A

Groove in the outer circumference

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16
Q

What type of gearbox is used in most modern cars?

A

Baulk ring synchromesh

17
Q

What are the 2 main features incorporated into the baulk ring?

A

Friction cone plate

Interception device that prevents positive gear engagement until speed is equal

18
Q

Why are the slots wider than the shifting plate

A

Allows small amount of radial movement

19
Q

How many shift plates are there normally?

A

3s held in place by two spring circlips