just in time Flashcards

1
Q

one off

A
  • high costs production
    -made by skilled craftspeople who are paid well
  • production is slow and not efficient
  • simple low cost equipment means capital outlay is low
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2
Q

what are the typical processes of one off

A
  • wood joinery
  • sewing
  • hard stitching
  • hand tools
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3
Q

high volume production

A
  • 24/7 production of identical objects
  • very fast and efficient
  • highly automated / low skilled workforce
  • low cost products
  • capital outlay is huge
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4
Q

typical outlay for high volume production

A
  • injection moulding
  • high pressure die casting
  • press forming
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5
Q

batch production

A
  • any quantity between 2 and several thousand
  • semi-skilled / skilled workforce
  • flexibility - the ability to produce a wide range of different products
  • important that it is easy to switch from one product to the next with minimum down time - to adapt quickly to changes in demand
  • often operated as a modular / cell production system
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6
Q

modular / cell production

A
  • to use a number of production cells grounded together to manufacture a component / a sub-assemble
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7
Q

what does modular / cell production usually consist of

A
  • group of machines
  • assembly
  • inspection point
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8
Q

what is the work force like for modular / cell production

A

multi skilled workers - can be automated

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9
Q

call / team manufacturing

A

work stations are carefully positioned in a logical manner to ensure minimal and quick movements from one operation to the next

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10
Q

whos responsible in a call / team manufacturing

A
  • team is responsible for the production and quality of their output - higher job satisfaction
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11
Q

lean production aim

A

get the right place at the right time in the right quantity to achieve perfect workforce

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12
Q

stock control and just in time three group names

A
  • materials and components
  • work in progress
  • finished products
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13
Q

materials and components

A

bought in from suppliers to be used in manufacturing

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14
Q

work in progress

A

incomplete products currently being manufactured

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15
Q

finished products

A

assembled and ready for distribution

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16
Q

just in time aim

A

reduce stock to smallest level possible

17
Q

what does just in time require

A

stock and storage
- costs money

18
Q

advantages of just in time

A

-reduced costs
- less risk of damage due to less transport
- goods are made to order - nothing manufactured that isnt required - less waste

19
Q

disadvantages of just in time

A
  • you are completely reliant on your suppliers to deliver parts and materials
  • no buffer stock to fall back on
  • miss out on ‘economic of scale’ that might bulk orders less expensive
  • suppliers need to be close to manufacturing plant
  • frequent transport of suppliers has environmental consequences
20
Q

what effects Just in time

A

brexit