2016 Pierce Arrow XT Log Book Flashcards
Red ________ signals an imminently hazardous situation that, if not avoided will result in death or serious injury.
Danger ⚠️
Orange ________ signals a potentially hazardous situation that, if not avoided, could result in death or serious injury.
Warning ⚠️
Yellow ________ with the safety _______ signals a potentially hazardous situation that, if not avoided, might result in minor or moderate injury.
Caution
Triangle ⚠️
Yellow ________ used without the safety ________ symbol signals a potentially hazardous situation that, if not avoided, might result in property damage.
Caution
Triangle ⚠️
Make: ________ manufacturing
Pierce
Model: ______ XT Tiller and Body Assembly
Arrow
Pierce job # - 28___, 28___
613
861
Aerial Device: ____’ heavy duty ladder, shortened
100’
Engine: ________ ISX, ____L
Cummings
14.9L
Engine: ____ HP @_____ RPM
550
1800
Engine: _____lb-ft @ _____RPM
1850
1200
Engine: _____ RPM governed speed
2000
Transmission: Allison ____ EVS
4500
Front Axle: Meritor ____-20, _____ lb, non-driving
MFS
20,000
Rear Axle: Meritor ___30-185, ______ lb, driving
RS
31,000
Tiller Axle: Meritor MFS-20-133, ______ lb, non-driving
22,800
Front Suspension: ______ spring, with ______ absorber
Leaf
Shock
Rear Suspension: ______ leaf Spring,
Reyco
Tiller Suspension: ________ RA-227 Air ______ lb
Ridewell
23,000
Steering (chassis) - TRW TAS - 85 with tilt, ______ pump
Eaton
Steering (Tiller) - ___________-85
TRW TAS
Brakes, Front: Meritor EX25, ___” Disc Plus
17”
Brakes, Rear - Meritor Cam, ____” x ___”
16.50” x 8.63”
Brakes, Tiller - Meritor EX25, ___” Disc Plus
17”
Braking, ABS: ______ ABS System 4s4m (chassis) 2S2mM (Tiller)
Wabco
Wheels, Front - Alcoa 22.50” x ____” Aluminum, Hub Pilot
12.25”
Wheels, Rear - Alcoa 22.50” x ____” Aluminum, Hub Pilot
9.00”
Wheels, Tiller - Alcoa 22.50” x ____” Aluminum
12.25”
Tires, Front: Michelin XZY3 ___/___R22.50, 18 ply, fire service load rating.
385/65
Tires, Rear: Michelin XZA2 ___/___R22.50, 20 ply, single
315/80
Tires, Tiller: Michelin XZY3 ___/___R22.50, 20 ply,
425/65
Alternator: _______ C531 W/ Remote Regulator/Rectifier, ___ AMP
Niehoff
360
Engine Oil - ___ qt, ___W-___ CJ-4
44
15W-40
Engine Coolant - ___qt/ ____ gal, _______ Glycol TMC RP-329
65
16.25
Ethylene
Engine Coolant Reservoir - ___qt
6
Hydraulic Reservoir - ___qt / ___ gal
160
40
Aerial Hydraulic System (Total) - ___qt / ___ Gal, Multi-Vis 68R Hydraulic Oil
320
80
Rotation Gearbox - ___pt / ___ Liters API-GL5 80W90
5
2.4
Chassis Steering System (Total) - ___qt, Multi-vis 15R Hydraulic Oil
6
Chassis Steering Fluid Reservoir - ___qt
4
Tiller Steering System (Total) - ___qt, Multi-vis 15R Hydraulic Oil
14
Tiller Steering Fluid Reservoir - ___qt
9
Rear Axle - ___qt, API-GL5 80W90
23
Transmission - ___qt, TES 389 ATF Allison-Approved
31
Fuel - ___ gallons
63
DEF (Diesel Exhaust Fluid) - ___ Gallons
4.5
_______ _______ shall not be worn by persons riding in enclosed driving crew areas because they are not designed for crash protection & they will interfere with the protection by head rest.
Fire Helmets
Areas for walking and/or standing that are located higher than ____ in. above the ground and unguarded by a railing or structure are designated by a _______ line along the outside perimeter of the allowable standing/walking surface.
48
Safety
Never operate the engine with _________ in the vicinity of any driveshaft as they may engage without warning.
Personnel
According to the National Safety Council, one out of ______ vehicle accidents can be blamed on poor backing techniques.
Four
Pierce:
Get to know your vehicle’s blind spots. In a medium-sized truck, blind spots can extend up to ___ feet in front and ____ feet behind a vehicle.
16
160
If spotting for yourself, return to the vehicle and start backing within a few ________ after finishing the walk-around.
Seconds
Vehicle is not ________
Insulated
Keep boom & vehicle ___ ft (___m) away rom power lines
10
3
Do not step off a _______ vehicle
Charged
Electricity will arc across a gap as large as ___ ft
10
Do not work within 10 feet of high-voltage lines energized from ___ to ______ volts
600 t0 50,000
Working Near High Voltage Lines - The _________ can be liable if activities in violation of this law cause injury or property damage.
Operator
Stay in or on the vehicle until a power company representative informs you that the line has been ___-________ and grounded and that the area is safe.
De-Energized
If it is critical that you leave the vehicle, ______ as far away as possible landing with both feet ________.
JUMP
Together
High pressure fluid leak will pierce ______.
Skin
Detect leaks with ______ or ________. Wear sturdy gloves and goggles. ________ use fingers.
Wood or Cardboard
NEVER
High pressure hydraulic fluid at pressures as low as ____ psi can penetrate skin.
100
OSHA lockout/tagout standard ___ ____ 1910.147 covers the servicing and maintenance of machines and equipment
29 CFR
______ _____, “Standard for inspection, maintenance, testing Fire Apparatus” to determine the critical points on the device that should be regularly inspected.
NFPA 1911
Each person climbing on the ladder must use a fall _______ harness & tether that meets the requirements of ANSI Z359.1
Arrest
This aerial device is equipped with a number of interlock functions, many of which are required by _____ ____.
NFPA 1901
If you believe that your vehicle has a defect that could cause a crash or could cause serious injury or death, it should be reported immediately to the ________________________________ (NHTSA) and to Pierce Manufacturing Inc.
National Highway Traffic Safety Administration
Tire pressure should be checked while the tire is ______. Tires that are heated through use may have a ___ psi (103 kPa) higher rating.
Cold
15
Air must come from an air system equipped with a ________ _______, moisture inside the wheel/tire assembly can cause rust/ corrosion
Water Seperator
Once all of the tires are inflated to the proper air pressure, install on each tire the LED ______ ______™ tire pressure management system valve caps (if equipped) that were shipped loose with your apparatus.
Air Guard
Front Axle Weight ________
20,000
Rear Axle Weight ________
31,000
Tiller Axle Weight ______
22,800
Drilling holes or welding are ____ permitted
Not
The SBMS is capable of monitoring up to ___ sensors indicating the status of each seating position in the cab with green and red LED
10
HVAC Defroster - __________ BTU heat defroster unit is located in the dash panel.
41,000
Heater - there are two ________ BTU (each) heater units.
32,000
The VDR (Vehicle Data Recorder) is capable of reading and storing the most recent ____ hours of vehicle information.
100
The VDR is capable of operating in a voltage range from __VDC to __VDC and will continue operation upon termination of power or at voltages below 8VDC for a minimum of ___ms.
8 to 16
10
To lock the trailer axle in the straight-ahead position (___° turn angle) align the holes & lock pin in place
0°
The cab should not be raised until the air conditioner has been shut-off and the truck has sat with the battery switch ____ for at least ___ minutes.
ON
30
Continue to depress the tether switch for at least ___ seconds after the cab comes to rest.
5
The vehicle is equipped with a C.E. ________ Model C531, 360 amp alternator with a remote regulator/rectifier.
Niehoff
Use hot water and _______ _______ for removing corrosion. Polish the contact surface of the terminals with steel wool and apply a light coat of _________ lubricant before installing terminals.
Baking Soda
Dielectric
Battery Charger - ________ EVM 12-2 battery charger
Newmar
Battery Indicator LED’s - at full charge, all ______ bars illuminate green - voltage 13 volts +
Five
If the state of charge drops further still, the red bar will flash to indicate charge has dropped to _____ volts or below.
11.2
If battery voltage gets too high (___ volts or above), all five bars will flash red to indicate the over voltage condition.
15
The charger will enter sleep mode after ___ hours if the charger and/or the vehicle is off and either battery voltage is below ___ volts. When in sleep mode, the LED lights will blink every ___-___ seconds.
48
13
2-3
Never turn the battery switch ____ while the engine is running or damage to the alternator may result.
Off
Pierce:
When the level in the fuel tank has dropped to the ____ tank mark, Amber caution light indicators bank comes on.
1/8th
Pierce:
When the level in the fuel tank has dropped to the ______ tank mark, Red warning light in indicator bank comes on steady,
1/32th
_______ ______ - Pull on the lever gently so that it does not travel to the click position to flash the high beams when the headlights are switched off.
Flash to Pass
Loads will shed when voltage drops to the shed point for a minimum of ___ minute.
1
Once shed, the load will remain off for a minimum of ___ minutes, and will not unshed until the unshed voltage is achieved for a minimum of ___ minute.
5
1
Fast Idle is activated whenever system voltage is reduced to ____ volts for at least one minute.
12.8
Fast idle remains on for a minimum of ___ minutes and until ____ volts is achieved.
10
13.0
Diesel engines consume as much as _____ cubic feet of clean air every minute when operating under full load.
1200
The Samlex power inverter converts low voltage DC power from the chassis batteries to standard ___ volt AC power.
115
Use the power inverter to provide electrical power to AC devices. The total power output rating for this application is _____ watts.
1125
INPUT VOLTAGE. Displayed using a _____-digit numeral with one decimal.
Three
OUTPUT POWER. Displayed by a ___-bar gradually-increasing graph to depict output power level.
14
Wait for at least ______ minutes before switching the inverter remote control switch to ON again, after overload shut down
Three
Pierce:
If the engine does not start within ___ seconds, release the starter buttons and allow the starter motor to cool for ___ seconds before attempting to start the engine again.
15
60
All engine manufacturers warn against excessive engine operating time (greater than ___ minutes) at low idle speed, particularly during cold weather.
5
If it is necessary to idle the engine for more than ___ minutes, the fast idle switch should be activated to increase the engine speed to at least _____ rpm.
5
1000
If the engine is stopped suddenly, the turbocharger temperature may rise as much as ____°F (56°C).
100°
Stopping Engine When Running Hot - idle engine for ___ to ___ minutes
3 to 5
Pierce Custom Chassis have a ___-volt negative ground electrical system. Before using jumper cables, make sure the booster vehicle also has a ________ ground system
12
Negative
To avoid damage to vehicle electronic components, voltage supplied to a vehicle’s electrical system must not exceed ____ volts.
16.0
Connect one end of the second jumper cable to the negative (–) terminal on the booster battery, and the other end to the frame of the disabled vehicle at least ___ inches (450 mm) away from the battery.
18
A diesel truck engine may consume over ________ gallons of air for every gallon of fuel that it burns.
12,500
The diesel fuel to be used shall be Ultra Low Sulfur Diesel (ULSD) fuel containing ___ parts per million (PPM) sulfur content or less.
15
Pierce:
Cold Avoid extended idling (beyond ___ minutes) whenever possible. Maintain a minimum of _____ rpm idle by use of the hand throttle or high idle system.
10
1250
DEF fluid should be stored at temperatures between ___°F - ___°F and has a minimum shelf life of ___ months.
10° -90°
12
The ___ gallon Diesel Exhaust Fluid (DEF) reservoir is located in the driver’s side rear wheel fender.
4.5
DEF will freeze around ___°F (-12C).
11°
If service brakes are required to supplement retardation, apply the brakes in short durations of ___ to ___ seconds rather than a continuous application.
5 to 10
Use extreme caution when operating the vehicle with either air brake section charged to less than ___ psi, or property damage or personal injury could result.
60
The indicator light will light and the alarm will sound any time the ignition switch is set to the run position and the pressure in either section is less than approximately ___ psi.
60
If air pressure is reduced to approximately ___ psi in both systems, the spring brake valve will automatically apply.
40
Air Dryer - replace desiccant cartridge every ___ to ___ years or more often.
2 to 3
LED Air Guard Sensor activates an integral battery operated LED when the pressure of that tire drops ___ PSI
8
___° to ___° F use TES-389 approved (Cab Lift)
0° to 120°
Below ___° use MIL-H-5606 (mobile HFA or equivalent) [Cab Lift Cylinder Fluid Chart]
0°
Liberally apply white lithium grease or ______ ______ grease between the pivot arm (cam shaped lever) and the pivot plate of the door latch.
Alpha 2000
Door Strikers - Tighten loose strikers on cab side doors to ___ ft-lbs.
55
Air conditioning system contains _______
R134A
The cab should not be raised until the air conditioner has been shut-off and the truck has sat with the battery switch ON for at least ___ minutes.
30
If the system is functioning properly and cooling the cab adequately, the sight glass should be ________ (you will not see anything in it).
Clear
Pierce further recommends considering replacement of the belts at ___-year intervals, to reduce the potential failure of the seat belts caused by unapparent damage such as belt exposure to chemicals or UV radiation.
5
Bumper Extension Carriage Bolts - Torque the 1.00-8 UNC carriage bolts that fasten the bumper extension to the frame assembly to ____ ft-lbs.
400
Only use clay-based NLGI Grade numbers ___ or ___, or equivalent. Disc brake calipers are NOT to be connected to automatic chassis lubrication systems.
1 or 2
Pierce:
Check the position of the caliper inboard bosses on the slide pins. If the bosses are within ___ inch (6.4mm) of the end of the pins or less, remove the wheels and inspect the linings for replacement. Replace at ___ inch (3.2mm) thickness.
1/4
1/8
Lubricate spring pins with NLGI grade ____ grease until grease oozes evenly from ends of each pin.
EP2
Air Intake & Charge Air Cooler - Tighten T-Bolt style hose clamps to ___-___ in-lbs.
90-100
Air Intake & Charge Air Cooler - Tighten Spring T-bolt clamps to ___-___ in-lbs.
45-70
Cooling System - drain, flush, and refill cooling system ________
Annually
Refractometer - used to check _________ solution
Coolant
Coolant Hose Clamps Initially Installed - torque of ____ in-lbs
100
Coolant Line Clamps - The clamp will likely drop in torque value after exposure to hot coolant and should be maintained to a torque of ___ in-lbs thereafter.
45
Tighten standard worm-drive style clamps to ___-___ in-lbs.
30-45
The clamp will likely drop in torque value after exposure to hot coolant and should be maintained to a torque of ___ in-lbs thereafter.
30
For example, a thermostat marked 175°F (70°C) indicates that this is the approximate temperature at which the thermostat starts to open. A thermostat is fully open at approximately ___°F (11°C) above the opening temperature.
20
Coolant Fill Procedure - Fill at approximately ___ GPM until radiator top tank is fill to the point of overflowing.
3
Coolant Fill Procedure - Run engine at increased rpm until temperature gauge reads a minimum of ___°F (91°C).
195°
the exhaust temperature can reach _____°F during an active regeneration cycle.
1350
Pierce:
Reduced Exhaust Diffuser function can result in exhaust temperatures approaching _____°F (649°C) at the outlet during or shortly after Diesel Particulate Filter (DPF) regeneration.
1200°
Power Steering - Highway vehicles should have the fluid changed annually or every __________ miles.
50,000
Transmission Fluid Level Check: Hot Check - Be sure fluid has reached normal operating temperature (____-____° F
160-200°
Transmission Fluid Level Check (Electronic): Fluid temperature is between ____°F and ____°F
140 & 220
Transmission Fluid Level Check (Manual Check) COLD - fluid temperature is then typically (___-____° F)
60 - 120
